Here’s a neat 4x4x4 LED cube made with an ElecFreaks Flower Protoboard.
A few days ago, we posted a neat new prototyping board made specifically for SMD work. Instead of the usual ‘holes-with-circles’ protoboard layout, the ElecFreaks team decided to go with a flower-shaped pad. This makes it especially easy to deal with SMD components when building whatever. To demonstrate their new protoboard, ElecFreaks built an awesome-looking 4^3 LED cube. Just look at those solder traces.
The LED cube itself is nothing we haven’t seen before, but the construction of this thing is amazing. The entire build is on the Arduino Mega Flower shield, meaning there are no wires at all. Everything, from the resistors to the transistors, is an SMD component. The only problem now is bending and soldering all those LED leads.
This Flower Protoboard is starting to look more and more interesting; check it out in action after the break.
Continue reading “Flowerboard LED cube”
Free-form Christmas ornament
Here’s [Rob]’s free form circuit that’s a Christmas ornament for geeks. It looks great, but sadly isn’t powered through a Christmas light strand. It’s just as cool as the skeletal Arduino we saw.
Prototyping with flowers
Well this is interesting: protoboard that’s specifically made to make SMD soldering easier. The guys at elecfreaks went through a lot of design iterations to make sure it works.
We’ll call it Buzz Beer
The days are getting longer and cabin fever will soon set in. Why not brew beer in your coffee maker? It’s an oldie but a goodie.
With just an ATtiny and a little bit of futzing around changing the coefficients of a partial differential equation, you too can have your very own oscilloscope Christmas tree. Don’t worry though, there are instructions on how to implement it with an Arduino as well. HaD’s own [Kevin] might be the one to beat, though.
So what exactly does a grip do?
You know what your home movies need? A camera crane, of course. You’ll be able to get some neat panning action going on, and maybe some shots you couldn’t do otherwise. Want a demo? Ok, here’s a guy on a unicycle.
If you happen to do a lot of SMD work, a pick and place machine is an incredible time saver. The problem is that most automated pick and place solutions are well outside of the “small outfit” price range, let alone the budget of a hobbyist.
We have seen some great DIY pick and place implementations around here, though most are lacking professional features or the sort of documentation that would make it easy for others to replicate. The OpenPnP project is looking change things, with a completely open source hardware and software solution with a price target of under $1,000.
Things are already well under way, with plenty of details available in the project’s wiki. According to the development page, a prototype should go into construction in the near future, and development of the pick and place’s control software is coming along nicely.
While things are looking great for the OpenPnP project, they can always use some help to keep things moving. Be sure to check out the project page if you are interested in lending a hand.
To see some of the progress being made, stick around to see a short demo video of the control software and camera in action.
Continue reading “OpenPnP working to create an affordable and completely open Pick and Place machine”
Make sure those tiny parts know their place by using this surface mount solder assistant (translated). It’s like a clamp for small packages; gravity and a needle to hold them in place while you do some hand soldering. [Red Devil] started the built by soldering together some brass rails into a hinged frame with a clamp to accept the needle tip. Next, a pair of tubes were added to accept LEDs which light the work area (we think that’s a fantastic touch). Finally, the assembly was mounted to the corner of a square base that makes up the work surface.
This is basically a complex version of a simple gravity clamp. But if you’re doing some assembly line soldering this would be indispensable. For this kind of work, custom jigs are often built. That would still be the case, but this armature removes the need of building something into each jig to hold the SMD components in place.
For SMD work, solder paste and a heat gun is great. Heat guns aren’t the cheapest thing, so [Karel] decided to make cheap reflow oven out of a toaster oven. With a PCB taken from a laminator temperature control board, the build was fairly successful, so [Karel] decided to add a thermistor to his oven.
There was a problem with placing this thermistor near the board: solder melts in a reflow oven, so [Karel] needed to figure how to connect the thermistor to the control board outside the oven. The solution was crimping thin copper tubing to the thermistor leads and passing that tube through the wall of the oven. Epoxy was used to avoid an electrical short. A low tech solution, but very effective. After applying some solder paste and going in the oven, this board looks very clean. There are a few solder bridges, but nothing a wick can’t take care of.
[Karel] is now working on an update to the temperature controller that controls the oven over a serial connection. Check out the video of a few temperature cycles after the break.
Continue reading “Toaster oven forgoes Pop-Tarts, reflows solder”
[Augusto] wrote in to tell us about his keychain-sized persistence of vision project. He built the original prototype on some protoboard, using a PIC 16F627 to drive eight LEDs. Synchronization is managed by a tilt sensor on the board that starts the strobing to match the direction the board is traveling. This is a similar setup as the POV device that used an accelerometer, but it should be quite a bit easier to code for the tilt switch.
Once [Augusto] had the hardware dialed in he set to work laying out a surface mount design. The two AAA batteries were traded for a single 3V coin cell, which is on the back side of the board you see above. This is his first attempt at working with surface mount components and we think he did a great job. Check out the POV in action in the video after the break.
Continue reading “POV keychain from prototype to SMD board”
Need to use that antiquated hardware that can only be connected via a parallel port? It might take you some time to find a computer that still has one of those, or you could try out this USB to Parallel port converter. It’s not limited to working with printers, as the driver builds a virtual parallel port that you should be able to use for any purpose. But what we’re really interested in here isn’t the converter itself, but the build process. [Henrik Haftmann] posted a three-part series of videos on the assembly process, which you can watch after the break.
The build is mostly surface mount soldering with just a handful of components that need to be hand soldered. The first of his videos shows him stenciling solder paste onto the boards. From what we can see it looks like he built a nice jig for this using scrap pieces of copper-clad which match the thickness of the PCB, and hold it and the stencil securely in place. There’s a bunch of other tips you can glean from the videos, like the image seen above. It’s a clamp that holds the PCB and USB jack together while they are soldered.
If you’re ever thinking of assembling a bunch of boards you should set aside thirty minutes to watch them all.
Continue reading “One-man SMD assembly line shares a lot of tips about doing it right”