Open Source, 3D Printed Rocket Engines

A liquid-fuel rocket engine is just about the hardest thing anyone could ever build. There are considerations for thermodynamics, machining, electronics, material science, and software just to have something that won’t blow up on the test rig. The data to build a liquid engine isn’t easy to find, either: a lot of helpful info is classified or locked up in one of [Elon]’s file cabinets.

[Graham] over at Fubar Labs in New Jersey is working to change this. He’s developing an open source, 3D printed, liquid fuel rocket engine. Right now, it’s not going to fly, but that’s not the point: the first step towards developing a successful rocket is to develop a successful engine, and [Graham] is hard at work making this a reality.

This engine, powered by gaseous oxygen and ethanol, is designed for 3D printing. It’s actually a great use of the technology; SpaceX and NASA have produced 3D printed engine parts using DMLS printers, but [Graham] is using the much cheaper (and available at Shapeways) metal SLS printers to produce his engine. Rocket engines are extremely hard to manufacture with traditional methods, making 3D printing the perfect process for building a rocket engine.

So far, [Graham] has printed the engine, injector, and igniter, all for the purpose of shoving oxygen and ethanol into the combustion chamber, lighting it, and marveling at the Mach cones. You can see a video of that below, but there’s also a few incredible resources on GitHub, the Fubar Labs wiki, and a bunch of pictures and test results here.

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SpaceX finally launches, [Scotty] makes it to space.

We’ve been eagerly anticipating the first launch of our new space era. Like it or not, NASA isn’t going up anymore, so someone else has to. When we posted that the launch event was going to be broadcasted live (which ultimately failed), there was a lot of debate in our comments on the subject of private vs government entities doing the space traveling. There was also a lot of childish bickering.

Just to clarify, Hackaday’s official stance is, “Go to space”. We do not care if it is the government, [Elon Musk], The russian space program, a hackerspace in a home made rocket, or an evil billionaire. We just want space research to continue. Sure, there are drawbacks to some of these, most notably that the evil billionaire would most likely be doing this to kill us all, but at least the research would be funded.

You can watch a short clip of the launch, and while you do so, remember that on board that ship are the ashes of actor [James Doohan] also known as [Scotty]. That’s pretty awesome.

Reminder: SpaceX launch tomorrow. Watch it live!

There isn’t a hacker out there that isn’t interested at least a little bit in the prospect of building a mission specific rocket to explode someone off the face of the planet… without killing them. We got a tiny taste of what is coming when they let us watch their engine test a few weeks ago. Tomorrow, May 19th, they are going to broadcast a launch live! You can watch it on their site beginning at 1:15 AM pacific. For some additional insight, you can also read the tweets of [Elon Musk], the founder of spaceX during the event.

Take a few minutes and enjoy the video below that discusses the program and some of the engineering obstacles they’ve had to overcome.

[via BoingBoing]

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Watch a rocket engine test live this afternoon

If you want to see something awesome this afternoon, watch SpaceX’s live broadcast of an engine test today at 3:00 pm EDT/12:00 pm PDT/7:00 pm GMT. You’ll see nine Merlin rocket engines power up to full thrust during a test for the upcoming launch of a Dragon space capsule to the ISS.

This is just a static test – hopefully the nine Merlin engines won’t go anywhere. To get an idea of the power behind these engines this is a test of just  Merlin engine being fired at the SpaceX open house in Texas a year or so ago. Today, nine engines will be fired at once.

Check out the videos after the break to see just how awesome the Falcon 9 is going to be.

via boingboing

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