Speaker Cabinet Boom Box Build

When you get that itch to build something, it’s difficult to stop unless you achieve a feeling of accomplishment. And that’s how it was with [Rohit’s] boombox build.

He started out with a failing stereo. He figured he could build a replacement himself that played digital media but his attempts at mating microcontrollers and SD cards was thwarted. His backup plan was to hit DX for a cheap player and he was not disappointed. The faceplate he found has slots for USB and SD card, 7-segment displays for feedback, and both buttons and a remote for control. But this little player is meant to feed an amplifier. Why buy one when you can build one?

[Rohit] chose ST Micro’s little AMP called the TDA2030 in a Pentawatt package (this name for a zig-zag in-line package is new to us). We couldn’t find stocked chips from the usual suspects but there are distributors with singles in the $3.50-5 range. [Rohit] tried running it without a heat sink and it gets hot fast! If anyone has opinions on this choice of chip (or alternatives) we’d love to hear them.

But we digress. With an amp taken care of he moved onto sourcing speakers. A bit of repair work on an upright set got them working again. The bulky speaker box has more than enough room for the amp and front-end, both of which are pretty tiny. The result is a standalone music player that he can be proud of having hacked it together himself.

Making a Speaker with Resin, Magnets, and Wire

A speaker is just about the simplest electronic component possible, just barely more complex than resistors and wire. They’re also highly variable in their properties, either in size, shape, frequency response, and impedance. Obviously, building custom speakers would be of interest to a lot of people, but there aren’t many people out there doing it. [Madaeon] is one of those people. He created a speaker from scratch, using nothing but magnets, wire, and a bit of UV curing resin.

The frame of the speaker contains a magnet, and the coil of wire is carefully attached to the 0.1mm thin speaker cone with a bit of UV curing resin. All the parts are available on Thingiverse, but you will need a UV resin printer with a low layer height to print this thing out.

The speaker was built by [madaeon] as a demonstration of what the printer he built can do. It’s a fairly standard resin-based 3D printer built around a DLP projector. It’s also cheap, and unlike some other cheap resin-based 3D printers, there’s a reasonable likelihood his will ship within the next few months.

A Pair of Projects to Scare the Trick-or-Treaters

The countdown is on! There’s only a few days left until Halloween, and if you’re still looking for something to spice up the experience for the kids heading to your door, [MagicWolfi] has just what you need. He’s put together two motion-sensing projects that are sure to startle any trick-or-treater.

The first project is a chain of LED-lit pumpkins that are activated by a motion sensor. A set of inverters paired with RC delay lines light up the pumpkins sequentially. They are arranged almost like a strand of Christmas lights and are powered by AA batteries, so in theory they could be expanded to make a strand as long as needed. The project was inspired by a motion-sensing dress and works pretty well as a Halloween decoration!

9378581414283863206[MagicWolfi] is pairing the LED pumpkins with his second project which uses another motion sensor to play scary sound effects. Dubbed the Scare-o-Matic, this device uses a 45-millimeter speaker connected to a SparkFun microSD audio module to produce the scary sound effects. Each time it is triggered it plays a different sound from the list. There are videos and schematics for each of these projects on the project sites if you are interested in recreating any of these before Friday!

3D Printing of Parameterized Speaker Enclosures

Despite what you would gather from looking at a mess of wires, carpet, and MDF in the back of a Honda Civic hatchback, building speaker enclosures is a pretty complex business. To get the right frequency response, you’ll need to take into account the driver’s resonant frequency, the volume of any internal components, and how well the speaker works when it reaches the resonant frequency. Heady stuff, but when [Rich] at NothingLabs started 3D printing his own speaker enclosures, he realized he could calculate an ideal enclosure automatically. Ah, the joys of OpenSCAD.

[Rich] wrote a bit of OpenSCAD and put it up on the Thingiverse Customizer, allowing anyone to manually enter a box volume, height and width ratio, size for a speaker hole, and even bass ports.

There are a few really cool features for this way of constructing speaker enclosures; assembly is a snap, and it’s most likely air tight right out of the printer. [Rich] printed an enclosure for a 3″ driver that has a frequency response down to 66Hz – an extremely impressive piece of work. Video below.

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Inductive Charger Mod Allows for Non-Stop Wireless Rocking

When you want to jam out to the tunes stored on your mobile devices, Bluetooth speakers are a good option. Battery power means you can take them on the go and the Bluetooth connection means you don’t have to worry about cables or wires dangling around. Unfortunately the batteries never seem to last as long as we want them too. You can always plug the speaker back in to charge up the battery… but when you unhook those cords they always seem to end up falling back behind the furniture.

[Pierre] found himself with this problem, but being a hacker at heart meant that he was able to do something about it. He modified his JAM Classic Bluetooth Wireless Speaker to include an inductive charger. It used to be a lot of work to fabricate your own inductive charging system, or to rip it out of another device. But these days you can purchase kits outright.

The JAM speaker was simply put together with screws, so no cracking of the plastic was necessary. Once the case was removed, [Pierre] used a volt meter to locate the 5V input line. It looks like he just tapped into the USB port’s power and ground connections. The coil’s circuit is soldered in place with just the two wires.

All [Pierre] had left to do was to put the speaker back together, taking care to find space for the coil and the new circuit board. The coil was taped to the round base of the speaker. This meant that [Pierre] could simply tape the charging coil to the underside of a glass table top. Now whenever his Bluetooth speaker gets low on battery, he can simply place it on the corner of the table and it will charge itself. No need to mess with cables.



Steering Sound with Phased Array


[Edward] and [Tom] managed to build an actual phased array speaker system capable of steering sound around a room. Powered by an Atmega 644, this impressive final project uses 12 independently controllable speakers that each have a variable delay. By adjusting the delay at precise intervals, the angle of maximum intensity of the output wave can be shifted, there by “steering” the sound.

Phased arrays are usually associated with EM applications, such as radar. But the same principles can be applied to sound waveforms. The math is a little scary, but we’ll walk you through only what you need to know in case you’re ever in need to steer sound with a speaker and a servo phased array sound system.

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Simon Says learn how to program ARM chips


This breadboard version of a Simon Says game is a great way to try your skills on a new microcontroller platform. The eight-pin chip seen in the center of the board is an LPC810 microcontroller which [Hartmut Wendt] is just getting started with. It’s a rare example of a low-pin count DIP package for an ARM device (Cortext M0). The breadboard friendly footprint makes it easy to work with, but you could pull off the same build with a dev board like one of the STM discovery offerings or the Stellaris Launchpad boards.

Why is this a good way to learn? It involves input, output, and generating waveforms which we’d assume means timers (we didn’t dig through the source code which is available form the page linked above). Each colored button has a matching LED which blinks out the pattern which you must replicate to keep the game going; you know how Simon Says works, right?. At the same time a different pitch is played by the speaker on the right.

Another good exercise would be to take [Hartmut’s] code and port it for a different chip, be it ARM or otherwise.

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