3D Printed Bicycle From Stainless Steel!

You wouldn’t 3D print a car, would you? That’d simply be impractical. However, if you’re a team of students attending the Delft University of Technology (TU Delft) in the Netherlands, you might be inclined to 3D print a stainless steel bicycle instead.

The TU Delft team collaborated with MX3D, a company that uses an articulated industrial robot arm with a welder for an effector, welding and building the Arc Bicycle, glob by molten glob. Printed in chunks, this process allows the practical construction of larger objects that are able to withstand the stresses and forces of everyday use. Weighing around 20kg, you might not want to spend much time carrying it up to an apartment anytime soon, so stick to the cobblestone streets — the Arc Bicycle can take it.

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Heavy Metal Chess

Chess is a slow game of careful decision-making, looking several moves ahead of the current state of the board. So is machining, and combining the two is an excellent way to level up your machine shop chops. And so we have the current project from [John Creasey] who is machining a chess set out of stainless steel.

This isn’t that new-fangled computer numerical control at work, it’s the time-tested art of manual machining. Like chess, you need to plan several steps ahead to ensure you have a way to mount the part for each progressive machining process. In this first video of the series [John] is milling the knights — four of them, with two which will eventually get a black oxide treatment.

Milling the horse head is fun to watch, but you’ll be delighted when the work gets to the base. [John] is using a pipe fitting as a fixture to hold the already-milled horse-head-end while working the base on his lathe. The process begins by getting rid of the inner threads, then working the pipe fitting very carefully to the diameter of the chess piece for a perfect press fit. Neat!

At the end, [John] mentions it took “quite a few months of weekends to get to this point” of having four pieces made. They look great and we can’t wait to see the next piece in the set come to life. You’ll find the video embedded below, but if you can’t sink this kind of time into your own chess set, you may try three-dimensional laser cut acrylic pieces.

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Heavy metal computer case desk

heavy-metal-computer-case-desk

This desk is also a computer case. From this view it may not seem like much, but the build log has hundreds of images which could be called metal fabrication porn. The desk surface is made of wood, but all of the other parts were crafted from stainless steel.

The three components that weren’t fabricated by [Paslis] are the pair of legs and the column supporting the screens. These pieces are actually lifting columns that allow you to adjust desk and screen height at the touch of a button. The build starts off with a sub-surface to house the computer guts. After careful cutting, bending, welding, and polishing this comes out looking like the work surface in a commercial kitchen. After attaching the lifting legs to that assembly a foot for the desk takes shape from square pipe which is then skinned with stainless steel to match the finished look of the sub-surface. After spending countless hours on brackets, trim pieces, grills, and wood accents he sent everything off for painting before the final assembly.

Certainly this is in a different realm than the case desk from yesterday. But a mere mortal can pull that off while this is surely the work of an experienced tradesman.

[Thanks Andreas]