[Tom Lange] said he was looking for a new hobby when he saw a marble made out of stone and wondered what goes into making one for himself. Fast forward three years and he set up shop at the Madison Mini Maker Faire to show off the tools he built and the fascinating glossy orbs he’s produced. Read on to see the awesome process he uses to turn a hunk of stone into a perfect marble.
When it comes to picking out high-end fixtures and appointments for your bathroom remodel, there are tons of choices out there these days. Sure, that double-slipper tub or $2500 stainless steel toilet can make a statement, and even the local Big Box Home Store has some pretty unique stuff. But for a one of a kind sink, follow [The Samurai Carpenter]’s lead and carve a sink out of a boulder.
Starting with a stone he found off the porch of his house, [Samurai Carpenter] was able to rough out the shape of the basin with a diamond-bladed cutoff saw. A few plunge cuts within a hand-sketched outline gave him the room needed to hog out most of the material with a cold chisel and hammer. A diamond wheel on an angle grinder, along with a chisel bit on an impact drill, got him down to the final smooth finish. After the break there’s a video showing the final installation, including drilling out the drain hole and mounting the sink to the vanity, which is a beautiful rough-cut slab of what appears to be locally sourced wood. The whole installation looks fantastic and appears to function well; our only quibble is there’s no overflow in the basin, but it’s hard to see how he could have provided one without significantly complicating the project and potentially ruining the aesthetic.
The end goal of this giant rapid prototyping machine is to print buildings. We’re not holding our breath for a brand new Flintstones-esque abode, but their whimsical suggesting of printed buildings on the moon seems like science fiction with potential. The machine operates similar to a RepRap but instead of plastic parts, it prints stone by binding sand with epoxy. This method is not revolutionary, but hasn’t really been seen in applications larger than a square meter or so. It’s fun to see the things we dabble in heading for industrial production applications.