Saving Floor Space With A Scratch Built Bike Hoist

October 16, 2020 by Tom Nardi 14 Comments

Vertical storage is often underused in the garage or workshop as it can be tricky to get bulky objects off the floor safely. So we stick a few shelves on the wall, put boxes of screws and components on them, and call it a day. Meanwhile, you end up playing a game of horizontal Tetris with all the big stuff on the ground.

Looking to free up some floor space in his garage, [Chris Chimienti] recently decided to design and build his own hoist to lift his bicycles off the floor. While his design is obviously purpose built for bikes, the core concept could potentially be adapted to lift whatever it is you’ve been kicking across the garage floor as of late; assuming it doesn’t have any strong feelings on suddenly being tipped over on its side, anyway.

A simple modification allows for operation with a drill.

Before he started the actual build, [Chris] knocked together a rough facsimile of his garage in SolidWorks and started experimenting with the layout and mechanism that the hoist would ultimately use. While we’ve all felt the desire to run into a project full-speed, this more methodical approach can definitely save you time and money when working on a complex project. Redesigning a component in CAD to try it a different way will always be faster and easier than having to do it for real.

We’ve become accustomed to seeing projects include sensors, microcontrollers, and 3D printed components as a matter of course, but [Chris] kept this build relatively low-tech. Not that we blame him when heavy overhead loads are involved. Even still, he did have to make a few tweaks in the name of safety: his original ratcheting winch could freewheel under load, so he swapped it out for a worm gear version that he operates with an electric drill.

If you like the idea of having an overhead storage area but don’t necessarily want to look at it, you could always cover it up with a rock climbing wall.

Continue reading “Saving Floor Space With A Scratch Built Bike Hoist” →

Spare SMD Storage, With Stacking SMT Tape Reels

October 5, 2020 by Donald Papp 10 Comments

[Kadah]’s solution for storing short tapes of SMT parts is as attractive as it is clever. The small 3D-printed “tape reels” can double as dispensers, and stack nicely onto each other thanks to the sockets for magnets. The units come in a few different sizes, but are designed to stack in a consistent way.

We love the little touches such as recessed areas for labels, and the fact that the parts can print without supports (there are a couple of unsupported bridges, but they should work out fine.) Also, the outer dimensions of the units are not an accident. They have been specifically chosen to nestle snugly into the kind of part drawers that are a nearly ubiquitous feature of every hardware hacker’s work bench.

STLs are provided for handy download but [Kadah] also provides the original Fusion 360 design file, with all sizes defined as easily-customized parameters. In addition, [Kadah] thoughtfully provided each model in STEP format as well, making it easy to import and modify in almost any 3D CAD program.

Providing 3D models in STEP format alongside STLs is nice to see, because it gives more options to people if things need some tweaking, because editing the STL file can be done if needed, but isn’t optimal. Thankfully the ability to export STEP files is still open to hobbyists using Fusion 360, since Autodesk decided to leave that feature available to personal use licenses.

Hard Disk Drives Have Made Precision Engineering Commonplace

September 23, 2020 by Maya Posch 50 Comments

Modern-day hard disk drives (HDDs) hold the interesting juxtaposition of being simultaneously the pinnacle of mass-produced, high-precision mechanical engineering, as well as the most scorned storage technology. Despite being called derogatory names such as ‘spinning rust’, most of these drives manage a lifetime of spinning ultra-smooth magnetic storage platters only nanometers removed from the recording and reading heads whose read arms are twitching around using actuators that manage to position the head precisely above the correct microscopic magnetic trace within milliseconds.

Despite decade after decade of more and more of these magnetic traces being crammed on a single square millimeter of these platters, and the simple read and write heads being replaced every few years by more and more complicated ones, hard drive reliability has gone up. The second quarter report from storage company Backblaze on their HDDs shows that the annual failure rate has gone significantly down compared to last year.

The question is whether this means that HDDs stand to become only more reliable over time, and how upcoming technologies like MAMR and HAMR may affect these metrics over the coming decades.

Continue reading “Hard Disk Drives Have Made Precision Engineering Commonplace” →

Rapid Charging Supercapacitors

September 16, 2020 by Bryan Cockfield 40 Comments

Battery technology is the talk of the town right now, as it’s the main bottleneck holding up progress on many facets of renewable energy. There are other technologies available for energy storage, though, and while they might seem like drop-in replacements for batteries they can have some peculiar behaviors. Supercapacitors, for example, have a completely different set of requirements for charging compared to batteries, and behave in peculiar ways compared to batteries.

This project from [sciencedude1990] shows off some of the quirks of supercapacitors by showing one method of rapidly charging one. One of the most critical differences between batteries and supercapacitors is that supercapacitors’ charge state can be easily related to voltage, and they will discharge effectively all the way to zero volts without damage. This behavior has to be accounted for in the charging circuit. The charging circuit here uses an ATtiny13A and a MP18021 half-bridge gate driver to charge the capacitor, and also is programmed in a way that allows for three steps for charging the capacitor. This helps mitigate the its peculiar behavior compared to a battery, and also allows the 450 farad capacitor to charge from 0.7V to 2.8V in about three minutes.

If you haven’t used a supercapacitor like this in place of a lithium battery, it’s definitely worth trying out in some situations. Capacitors tolerate temperature extremes better than batteries, and provided you have good DC regulation can often provide power more reliably than batteries in some situations. You can also combine supercapacitors with batteries to get the benefits of both types of energy storage devices.

Size Does Matter When It Comes To SD Cards

September 8, 2020 by Lewin Day 54 Comments

The SD card first burst onto the scene in 1999, with cards boasting storage capacities up to 64 MB hitting store shelves in the first quarter of 2000. Over the years, sizes slowly crept up as our thirst for more storage continued to grow. Fast forward to today, and the biggest microSD cards pack up to a whopping 1 TB into a package smaller than the average postage stamp.

However, getting to this point has required many subtle changes over the years. This can cause havoc for users trying to use the latest cards in older devices. To find out why, we need to take a look under the hood at how SD cards deal with storage capacity. Continue reading “Size Does Matter When It Comes To SD Cards” →

Magnetic Bubble Memory Farewell Tour

April 19, 2020 by Al Williams 13 Comments

There’s something both satisfying and sad about seeing an aging performer who used to pack a full house now playing at a local bar or casino. That’s kind of how we felt looking at [Craig’s] modern-day bubble memory build. We totally get, however, the desire to finish off that project you thought would be cool four decades ago and [Craig] seems to be well on the way to doing just that.

If you don’t recall, bubble memory was going to totally wipe out the hard drive industry back in the late 1970s and early 1980s. A byproduct of research on twistor memory, the technology relied on tiny magnetic domains or bubbles circulating on a thin film. Bits circulated to the edge of the film where they were read using a magnetic pickup. Then a write head put them back at the other edge to continue their journey. It was very much like the old delay line memories, but with tiny magnetic domains instead of pressure waves through mercury.

We don’t know where [Craig] got his Intel 7110 but they are very pricey nowadays thanks to their rarity. In some cases, it’s cheaper to buy some equipment that used bubble memory and steal the devices from the board. You can tell that [Craig] was very careful working his way to testing the full board.

Because these were state-of-the-art in their day, the chips have extra loops and would map out the bad loops. Since the bubble memory is nonvolatile, that should be a one time setup at the factory. However, in case you lost the map, the same information appears on the chip’s label. [Craig’s] first test was to read the map and compare it to the chip’s printed label. They matched, so that’s a great sign the chip is in good working order and the circuit is able to read, at least.

We’ve talked about bubble memory before along with many other defunct forms of storage. There were a few military applications that took advantage of the non-mechanical nature of the device and that’s why the Navy’s NEETS program has a section about them.

Microbatteries On The Grid

March 27, 2020 by Bryan Cockfield 35 Comments

Not everybody has $6500 to toss into a Tesla Powerwall (and that’s a low estimate), but if you want the benefits of battery storage for your house, [Matt]’s modular “microbattery” storage system might be right up your alley. With a build-as-you-go model, virtually any battery can be placed on the grid in order to start storing power from a small solar installation or other power source.

The system works how any other battery installation would work. When demand is high, a series of microinverters turn on and deliver power to the grid. When demand is low, the batteries get charged. The major difference between this setup and a consumer-grade system is that this system is highly modular and each module is networked together to improve the efficiency of the overall system. Its all tied together with a Raspberry Pi that manages the entire setup.

While all of the software is available to set this up, it should go without saying that working with mains power is dangerous, besides the fact that you’ll need inverters capable of matching phase angle with the grid, a meter that handles reverse power flow, a power company that is willing to take the power, and a number of building code statutes to appease. If you don’t have all that together, you might want to go off-grid instead.