Learning Single-Filament Printing Strength from Arachnids

If you can get over how creepy spiders can be there’s a lot to learn from them. One of nature’s master-builders, they have long been studied for how they produce such strong silk. What we hadn’t realized is that it’s not strictly cylindrical in nature. The spider silk exhibits intermittent expansions to the diameter of the — for lack of a better word — extrusion. This project uses biomimickry to replicate the strength of that design.

The print head is actually four extruders in one. In the clip after the break you can see the black center filament’s rigidity is augmented with three white filaments positioned around it radially. The use of this knowledge? That’s for you to decide. As with some of the most satisfying engineering concepts, this is presented as an art installation. As if the rhythmic movements of that print head weren’t enough, they mounted it on a KUKA and plopped the entire thing down in the center of a room for all to see.

The demo isn’t the only awesome bit. You’ll want to click the link at the top to see the exploded-parts diagram porn found half-way down the page. All is beautiful!

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I am NXT 3-Point Bend Tester. Please Insert Girder.

Learning with visuals can be very helpful.  Learning with models made from NXT Mindstorms is just plain awesome, as [Rdsprm] demonstrates with this LEGO NXT 3-point bend tester that he built to introduce freshmen to flexural deflection and material properties. Specifically, it calculates Young’s modulus using the applied force of a spring and the beam’s deflection. [Rdsprm] provides a thorough explanation in the About section of the YouTube video linked above, but the reddit comments are definitely a value-add.

[Rdsprm] built this from the Mindstorms education base set (9797) and the education resource set (9648). Each contestant endures a 5-test battery and should produce the same result each time. The motor in the foreground sets the testing length of the beam, and the second motor pulls the spring down using a gearbox and chain.

This method of deflection testing is unconventional, as [Rdsprm] explains. Usually, the beam is loaded incrementally, with deflection measured at each loading state. Here, the beam is loaded continuously. Vertical deflection is measured with a light sensor that reads a bar code scale on the beam as it passes by. The spring position is calculated and used to determine the applied force.

[Rdsprm] analysed the fluctuation in GNU Octave and has graphs of the light sensor readings and force-deflection. No beams to bend with your Mindstorms? You could make this Ruzzle player instead.

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Acrylic enclosures use integrated clips to do away with fasteners

acrylic-clip-lock-enclosures

Here’s a design that lets you make acrylic enclosures without using fasteners. The red outline in the diagram above is a bit hard to make out. But look closely and you’ll realize that there is very little material which has been removed to form the clip. This uses the rigidity/flexibility of the material to form a spring that will hold a couple of pieces tightly together.

In a links post last year we looked at [Patrick Fenner’s] fantastic analysis of the strength of using kerf-bending to form several sides of a case out of one piece of material. He’s used that same analytic expertise to take a look into this design. He even suggests that making the cut on the hook-side a bit deeper will help improve the resilience of the part. If you have a laser cutter on hand and want to give this a try he’s posted the plans on Thingiverse.