Cutting styrofoam with a CNC machine and turning it into aluminum

One of the most popular ways of turning an object trapped inside the world of a computer into a real, metal object is the art of lost wax, or lost foam casting. In this process, a full-scale model of the object to be made in metal is crafted in either foam or wax, placed in a pile of sand, and … Read the rest

A Mannequin Head + Arduino + Webcam = Lots of Creepy Fun!

styrofoam head robot

This mannequin head was purchased years ago on sale for less than $3. As with many things one sees while shopping, it didn’t have a purpose at the time, but seemed like it would be useful later. Add in an Arduino, some servos, and electronics parts that were acquire in a similar manner, and you have all the ingredients needed … Read the rest

Kitchen Hacks: Sous Vide builds don’t need to cost an arm and a leg

It’s not that we haven’t seen inexpensive Sous Vide builds. It’s just that we enjoy the fact that [Kelvin's] Sous Vide machine gives new life to unused things. The cooking vessel is a crock pot which he acquired for just $3. He housed it in a large Styrofoam box which he got for free through his local freecycle program. … Read the rest

Portal puppet probably won’t kill us

This incredibly detailed puppet of the Wheatley from Portal was sent into us, and we a so very happy that we’re not writing about a GLaDOS build right now.

Hewn from florist foam and covered Wonderflex and Apoxie Sculpt, Wheatley pretty much tows the line as far as cosplay and prop builds go. What makes Wheatley interesting is his movement … Read the rest

RC pontoon from a toy car

[Kevin Sandom] built this boat using a radio controlled toy car. The two pontoons are recycled from Styrofoam packaging material using some thick wire to connect them and provide a framework for the propulsion and control circuitry. The motor itself is a hobby outboard, which really only required [Kevin] to develop a method for steering. He walks us through the … Read the rest

Fake Christmas tree makes it fake snow

Let it snow inside your house this Christmas by building your own snow making tree. [Trey] was inspired by a snowing lamp-post he came across in a story. He looked around the house and came up with all the stuff necessary to make this happen with a Christmas tree. The snow is loose Styrofoam like you’d find in a … Read the rest

Portable air conditioner


The dog days of Summer are looming just over the horizon like a hot sticky wave of impending doom, but you don’t have to take it lying down. Building a portable air conditioner is cheap easy, and we daresay refreshing.

You’ll need the following materials: a condenser, heater core, or radiator, a styrofoam cooler, a submersible water pump, a few … Read the rest