33C3: Hunz Deconstructs the Amazon Dash Button

The Amazon Dash button is now in its second hardware revision, and in a talk at the 33rd Chaos Communications Congress, [Hunz] not only tears it apart and illuminates the differences with the first version, but he also manages to reverse engineer it enough to get his own code running. This opens up a whole raft of possibilities that go beyond the simple “intercept the IP traffic” style hacks that we’ve seen.

dash_block_diagramJust getting into the Dash is a bit of work, so buy two: one to cut apart and locate the parts that you have to avoid next time. Once you get in, everything is tiny! There are a lot of 0201 SMD parts. Hidden underneath a plastic blob (acetone!) is an Atmel ATSAMG55, a 120 MHz ARM Cortex-M4 with FPU, and a beefy CPU all around. There is also a 2.4 GHz radio with a built-in IP stack that handles all the WiFi, with built-in TLS support. Other parts include a boost voltage converter, a BTLE chipset, an LED, a microphone, and some SPI flash.

The strangest part of the device is the sleep mode. The voltage regulator is turned on by user button press and held on using a GPIO pin on the CPU. Once the microcontroller lets go of the power supply, all power is off until the button is pressed again. It’s hard to use any less power when sleeping. Even so, the microcontroller monitors the battery voltage and presumably phones home when it gets low.
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Body Cardio Weighing Scale Teardown

If you weigh yourself by standing on a bathroom scale, not liking the result, then balancing towards one corner to knock a few pounds off the dial, you are stuck in a previous century. Modern bathroom scales have not only moved from the mechanical to the electronic, they also gather body composition measurements and pack significant computing power.

Yet they’re a piece of domestic electronics that sits in our bathroom and rarely comes under scrutiny. How do they work, and what do they contain? The team at November Five tore down a top-of-the-range Withings Body Cardio scale to find out.

After a struggle with double-sided sticky pads, the scale revealed its secrets: a simple yet accomplished device. There are four load cells and the electrodes for the body measurement, and the PCB. On the board is a 120 MHz ARM Cortex M4 microcontroller, a wireless chipset, battery management, and the analogue measurement chipset. This last is particularly interesting, a Texas Instruments AFE4300, a specialised analogue front-end for this application. It’s a chip most of us will never use, but as always an obscure datasheet is worth a read.

The rather pretty fractal antenna.
The rather pretty fractal antenna.

Finally, the wireless antenna is not the normal simple angular trace you’ll be used to from the likes of ESP8266 boards, but an organic squiggle. It’s a fractal antenna, presumably designed to present a carefully calculated bandwidth to the chipset. A nice touch, though one the consumer will never be aware of.

We’ve shown you quite a few bathroom scales over the years. There was this wisecracking Raspberry Pi scale, this scale reverse engineered to gather weight data, and this one laid bare for use as a controller.

Silicon Wafer Transfer Machine Is Beautifully Expensive

There’s nothing more freeing than to be an engineer with no perceptible budget in sight. [BrendaEM] walks us through a teardown of a machine that was designed under just such a lack of constraint. It sat inside of a big box whose job was to take silicon wafers in on one side and spit out integrated circuits on the other.

[BrendaEM] never really divulges how she got her hands on something so expensive that the engineer could specify “tiny optical fiber prisms on the end of a precision sintered metal post” as an interrupt solution for the wafer.  However, we’re glad she did.

The machine features lots of things you would expect; pricey ultra precise motors, silky smooth linear motion systems, etcetera. At one point she turns on a gripper movement, the sound of it moving can be adequately described as poetic.

It also gives an unexpected view into how challenging it is to produce the silicon we rely on daily at the ridiculously affordable price we’ve come to expect. Everything from the ceramic plates and jaws that can handle the heat of the silicon right out of the oven to the obvious cleanliness of even this heavily used unit.

It’s a rare look into an expensive world most of us peasants aren’t invited to. Video after the break.

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Soviet Portable Scopemeter Teardown

Browsing YouTube may prove to be your largest destroyer of productive time outside of Hackaday, once you have started looking at assorted Lincolnshire plumbers or young Ukrainians doing dangerous stunts it’s easy to lose an hour with very little to show for it. There is so much to divert our attention, it’s a wonder that any of us ever make anything!

So to ensure you lose a further quarter hour today, we’d like to bring you [Jesper Broe]’s demonstration and teardown of his latest oscilloscope. This might seem unpromising when we tell you it’s a single-trace model with a bandwidth of 10MHz, but don’t give up. This is a RIMEDA C1-112, a portable instrument made in Lithuania when the country was part of the Soviet Union, and its party piece is that it contains a digital multimeter with a vector display using the oscilloscope CRT.

We’re shown the compact device being unpacked, then put through its paces as an oscilloscope. It gives useful results above 10MHz, but it is visibly losing amplitude and eventually it has trouble triggering as the frequency increases. Interestingly all the controls work in the opposite direction to the ones you will be used to, anticlockwise rotation increases rather than decreases. Then we’re shown the multimeter function, which is compared to a modern DMM and found to be still pretty accurate after nearly three decades.

The ‘scope’s lid is then removed, and we see something of the logic boards that produce the digital display. A host of Soviet K155 series logic ICs are at the heart of it, and at the end of the video we’re shown a period review in Russian with a glimpse at the waveforms they produce to vector draw the figures.

Take a look at the video below the break, we’re sure you’ll agree it’s an instrument that many of us would still find useful today.

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Teardown a Classic : Tektronix P6042 Current Probe

[Paul Rako]’s teardown of his treasured P6042 current probe shows why Tektronix commands so much respect among the old hats of the electronics world.

Built in 1969, the P6042 is pretty sparse transistor-wise when compared a modern sensor. The user would clip the current probe, permanently attached to the case since the circuit was tuned for each one, over a wire and view the change in volts on an oscilloscope. When the voltage division on the oscilloscope was set properly the current in a circuit could be easily seen.

The teardown is of a working unit so it’s not completely disassembled, but it also sits as a nice guide on refurbishing your own P6043, if you manage to snag one from somewhere. Aside from capacitors and oxidized switch contacts there’s not much that can go wrong with this one.

As for how it compares, the linear power supply, analog circuit design, and general excellent engineering has the P6042 coming in with a cleaner signal than some newer models. Not bad for a relic! Do any of you have a favorite old bit of measurement kit?

Fitness Tracker Teardown is a Lesson In Design for Manufacture

If the trends are anything to go on, after the success of Fitbit we are nearing a sort of fitness tracker singularity. Soon there will be more fitness trackers on wrists and ankles then there will be stars in the sky. We will have entire generations who will grow up not knowing what life is like without the ever-present hug of a heart monitor strapped across their chest. Until then though, we can learn a bit of design for manufacture from this excellent teardown of a watch shaped fitness tracker.

This tracker has a nice round e-paper screen, which could be a welcome part in a project if they start washing up on the shores of eBay. The rest of the watch is a basic Bluetooth low energy module and the accessory electronics wrapped in a squishy plastic casing.

There’s a lot of nice engineering inside the watch. As far as the electronics go, it’s very low power. On top of that is plenty of clever cost optimization; from a swath of test points to reduce quality issues in the hands of consumers to the clever stamped and formed battery tabs which touch the CR2032 that powers it.

The teardown covers more details: the switch, what may be hiding behind the epoxy globs, the plastics, and more. One thing that may be of interest to those that have been following Jenny’s excellent series is the BOM cost of the device. All in all a very educational read.

Russian Decapping Madness

It all started off innocently enough. [mretro] was curious about what was inside a sealed metal box, took a hacksaw to it and posted photographs up on the Interwebs. Over one hundred forum pages and several years later, the thread called (at least in Google Translate) “dissecting room” continues to amaze.

h_1466184174_4168461_2f4afb42b7If you like die shots, decaps, or teardowns of oddball Russian parts, this is like drinking from a firehose. You can of course translate the website, but it’s more fun to open it up in Russian and have a guess at what everything is before peeking. (Hint: don’t look at the part numbers. NE555 is apparently “NE555” in Russian.)

From a brief survey, a lot of these seem to be radio parts, and a lot of it is retro or obsolete. Forum user [lalka] seems to have opened up one of every possible Russian oscillator circuit. The website loads unfortunately slowly, at least where we are, but bear in mind that it’s got a lot of images. And if your fingers tire of clicking, note that the URL ends with the forum page number. It’d be a snap to web-scrape the whole darn thing overnight.

We love teardowns and chip shots, of old gear and of new. So when you think you’ve got a fake part, or if you need to gain access to stuff under that epoxy blob for whatever reason, no matter how embarrassing, bring along a camera and let us know!

Thanks [cfavreau] for the great tip!