How To Build Anything With Delrin And A Laser Cutter — Advanced Tricks

Everyone wants their prototypes to look polished, as opposed to looking like 3D-squirted weekend afterthoughts. The combination of Delrin and a Laser Cutter make this easy, especially if you learn a few tricks-of-the-trade that will make your assemply pop, both functionally and aesthetically.

Last time, we took a deep dive into fabbing parts with Delrin and a typical 40-watt laser cutter, and we discussed some of the constraints of the material. More recently, [Gerrit] gave us a close look at the material itself. It’s been about a year since our first post, but the list of tricks is far from complete.

If you’re just getting started in this domain, let me introduce you to two classic techniques for laser-cut prototypes: puzzle-piecing and the T-nut-slotting. While these techniques are tried-and-true, I hope, fearless reader, that they’ll leave you hungry for something cleaner, something more refined. If that’s the case, read on!

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Tentacles and phalanges made from drinking straws

arnie

He human hand is one of the most impressive pieces of machinery – biological, mechanical, or otherwise – that you’ll ever lay eyes on.  With two dozen degrees of freedom, the hand can gently caress the most fragile flower petal without bruising it, or beat a hammer into an anvil with tremendous force. Simulating the human hand, however, is quite a challenge that requires dozens of servos and complex mechanical linkages. [Tomdf] over on Instructables is able to create hands, tentacles, and other weird biological contraptions using spring-loaded drinking straws and custom-made 3d printed joints.

[Tomdf] got the idea for drinking straw phalanges after seeing a few 3D printed drinking straw connectors meant to be used for creating 3D objects out of disposable plastic tubes. After designing a new spring-loaded joint for drinking straws, [Tomdf] is able to add a few lengths of thread to serve as ligaments to control the segments of drinking straws. It’s a similar setup to the horrible demon spawn we saw at Maker Faire last year, but far more extendable for any project that might pop into your head.

You can check out the drinking straw tentacles in action after the break.

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