The late 1950s [Bill Haley], [Elvis Presley], and [Little Richard] were building a new kind of music. Meanwhile, electronic hobbyists were building their own gear from Heathkit. A lot of that gear shows you how far we’ve come in less than a century. [Jeff Tranter’s] YouTube channel is a great way to look at a lot of old Heathkit gear, including this really interesting “direct reading capacity meter.” You can see the video, below.
Measuring capacitance these days is easy. Many digital multimeters have that function. However, those didn’t exist in the 1950s–at least, not in the way we know them. The CM-1 weighed 5 pounds, had several tubes, and cost what would equate to $250 in today’s prices. Unlike other instruments of the day, though, the capacitance was read directly off a large analog meter (hence, the name). You didn’t have to interpret readings using a nomograph or move a knob to balance a bridge and read the knob’s position.
It’s not often that we are shown an entirely new class of test equipment here at Hackaday, so it was with some surprise that we recently received the new O-scope Mayer offering. If your most simple piece of test equipment is your own finger, able to measure temperature, detect voltage, and inject a 50 or 60 Hz sine wave, then what they have done is produce a synthetic analogue with a calibrated reading. The idea is that where previously you could only say “Too hot!”, or “High voltage!”, you should now be able to use their calibrated probe to gain an accurate reading.
The O-scope Mayer D4/WG5 Calibrated Fleshy Test Probe is a roughly 4″ (100mm) long cylinder of their InteliMeat™ synthetic finger analogue terminated with a calibrated matching unit and a BNC socket. In the box aside from the instruction leaflet is a BNC lead through which you can connect it to your oscilloscope.
I recently opened the mailbox to find a little device about the size of White Castle burger. It was an “Analog Discovery 2” from Digilent. It is hard to categorize exactly what it is. On the face of it, it is a USB scope and logic analyzer. But it is also a waveform generator, a DC power supply, a pattern generator, and a network analyzer.
I’ve looked at devices like this before. Some are better than others, but usually all the pieces don’t work well at the same time. That is, you can use the scope or you can use the signal generator. The ones based on microcontrollers often get worse as you add channels even. The Analog Discovery 2 is built around an FPGA which, if done right, should get around many of the problems associated with other small instrumentation devices.
I’d read good things about the Discovery 2, so I was anxious to put it through its paces. I will say it is an impressive piece of gear. There are a few things that I was less happy with, though, and I’ll try to give you a fair read on what I found both good and bad.
If there is one instrument that makes an electronic engineer’s bench, it is the oscilloscope. The ability to track voltages in the time domain and measure their period and amplitude is one akin to a light in the darkness, it turns a mere tinkerer with circuits into one in command of them. Straightforward add-on circuits can transform a basic oscilloscope into a curve tracer, frequency response display, and much more, and modern oscilloscopes offer a dizzying array of useful measurement features unimaginable to engineers only a few years ago. And I need your help to pick a new one.
In our final installment of Tools of the Trade (with respect to circuit board assembly), we’ll look at how the circuit board is tested and programmed. At this point in the process, the board has been fully assembled with both through hole and surface mount components, and it needs to be verified before shipping or putting it inside an enclosure. We may have already handled some of the verification step in an earlier episode on inspection of the board, but this step is testing the final PCB. Depending on scale, budget, and complexity, there are all kinds of ways to skin this cat.
In the last episode, we put our circuit boards through the reflow process. Unfortunately, it’s not 100% accurate, and there are often problems that can occur that need to be detected and fixed. That’s what the inspection step is for. One could insert an inspection step after paste, after placement, and after reflow, but the first two are icing on the cake — the phase where most mistakes can be caught is after reflow.
If you’ve played around with laser diodes that you’ve scavenged from old equipment, you know that it can be a hit-or-miss proposition. (And if you haven’t, what are you waiting for?) Besides the real risk of killing the diode on extraction by either overheating it or zapping it with static electricity, there’s always the question of how much current to put into the thing.
First up is the detector, which is nothing more than a photodiode, 100k ohm load resistor, and a big capacitor for a power supply. We’d use a coin-cell battery, but given how low the discharge currents are, the cap makes a great rechargeable alternative. The output of the photo diode goes straight into the scope probe.
He then points the photodiode at the laser spot (on a keyboard?) and pulses the laser by charging up a capacitor and discharging it through the laser and a resistor to limit total current. The instantaneous current through the laser diode is also measured on the scope. Plotting both the current drawn and the measured brightness from the photodiode gives him an L/I curve — “lumens” versus current.
Look on the curve for where it stops being a straight line, slightly before the wiggles set in. That’s about the maximum continuous operating current. It’s good practice to de-rate that to 90% just to be on the safe side. Here it looks like the maximum current is 280 mA, so you probably shouldn’t run above 250 mA for a long time. If the diode’s body gets hot, heatsink it.
If you want to know everything about lasers in general, and diode lasers in particular, you can’t beat Sam’s Laser FAQ. We love [DeepSOIC]’s testing rig, though, and would love to see the schematic of his test driver. We’ve used “Sam’s Laser Diode Test Supply 1” for years, and we love it, but a pulsed laser tester would be a cool addition to the lab.
What to do with your junk DVD-ROM laser? Use the other leftover parts to make a CNC engraver? But we don’t need to tell you what to do with lasers. Just don’t look into the beam with your remaining good eye!