A Breakout Board For A Flir Lepton

September 13, 2014 by Brian Benchoff 21 Comments

Thermal imaging cameras are all the rage now, and one of the best IR cameras out there is Flir’s Lepton module. It’s the sensor in the FLIR ONE, a thermal imaging camera add-on for an iPhone. Somewhat surprisingly, Flir is allowing anyone to purchase this module, and that means a whole bunch of robotics and other various electronics projects. Here’s a breakout board for Flir’s Lepton.

Electron artisan [Mike] recently got his hands on a FLIR ONE, and doing what he does best, ripped the thing apart and built the world’s smallest thermal imaging camera. Compared to professional models, the resolution isn’t that great, but this module only costs about $250. Just try to find a higher resolution thermal imager that’s cheaper.

With this breakout board, you’ll obviously need a Lepton module. There’s a group buy going on right now, with each module costing just under $260.

The Lepton module is controlled over I2C, but the process of actually grabbing images happens over SPI. The images are a bit too large to be processed with all but the beefiest Arduinos, but if you’re thinking of making Predator vision with a Raspi, BeagleBone, or a larger ARM board, this is just the ticket.

You can check out some video made with the Lepton module below.

This is also project number 3000 on hackaday.io. That’s pretty cool and worthy of mention.

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Building The World’s Smallest Thermal Camera

September 7, 2014 by James Hobson 18 Comments

[Mike Harrison], the mastermind behind electricstuff.co.uk has just finished reverse engineering the Lepton module found in thermal imaging cameras — he then created his own, and perhaps the world’s smallest thermal camera.

He took apart the Flir One iPhone thermal imaging unit and pulled out the magical part that makes it all possible — the Lepton module. It only has a resolution of 80×60 pixels, but in the world of thermal imaging, it’s pretty decent. You can buy it for $250 (for the module) in order quantities of 1000 straight from Flir.

His blog has all the details about figuring out how to interface with the module, and it is really quite impressive. Once he had it all understood he set out to build it into a small thermal camera. The case is machined out of black acrylic, and an iPod nano screen is used as the display, as 80×60 scales up nicely to the 320×240 resolution of the iPod. A home-brew PCB connects to the module, has a voltage regulator and charging circuit for the lithium ion battery — which is then connected to a prototype iPod nano PCB with some of the features removed — he says it was a nightmare connecting it all, and we don’t blame him, that’s some serious hacking skill!

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The Hema-Imager: Accessible Thermal Imaging For Smart Devices

August 18, 2014 by Matt Terndrup 32 Comments

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[Erik] began working on this project a few years back to help him improve his electronics skills. Now, after meeting an electronic’s manufacturer through LinkedIn, he is ready to get his device out into the market through a Kickstarter campaign. If successful, the technology will be shipped out and deployed in areas of construction, manufacturing, hospitals and emergency services; all of which could utilize the heat-mapping potential of this affordable device.

In addition to commercial uses, this product can assist in the reduction of household energy consumption by locating areas of heat loss. Without thermal imaging, the initial source of these types of drafts and airflows can be extremely hard to pinpoint. Abnormal equipment heating can also be found as well. For instance, electrical panels can overheat with loose or poorly attached connections.

Now, Hema-Imager is not the only product that is surfacing through crowd funding campaigns. MuOptics, for example, has raised over $280,000 through Indiegogo in 2013 without having to show an actual working product, barely even showing a 3D modeled prototype. Yet, they still achieved their goal, opening up the door for another device like the Hema-Imager to come in and raise a similar amount of money. The differences between the two can be seen on the Hema-Imager’s Kickstarter page.

[Thanks for the tip Enn!]

After the break is a video of [Erik] describing the Hema-Imager project along with a fire fighter’s point of view:

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A Better, Cheaper Smartphone Thermal Imager

July 24, 2014 by Brian Benchoff 35 Comments

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For the last few years, the prices of infrared thermal imaging devices have fallen through the floor, down from tens of thousands of dollars a decade ago, to just about a grand for a very high-resolution device. This dramatic drop in price was brought about by new sensors, and at the very low-end, there are quite a few very inexpensive low resolution thermal imaging devices.

The goal now, it seems, is to figure out some way to add these infrared devices to a smartphone or tablet. There have been similar projects and Kickstarters before, but [Marius]’s entry for The Hackaday Prize is undercutting all of them, and doing it in a way that’s far, far too clever.

Previous ‘thermal imagers on a smartphone’ projects include the Mu Thermal Camera, a $300 Kickstarter reward that turned out to be vaporware. The IR-Blue is yet another Kickstarter we’ve seen, and something that’s actually shipping for about $200. [Marius] expects his thermal imager to cost just $99. He’s getting away with this pricing with a little bit of crazy electronics, and actually designing a minimum viable product.

Both the Mu Thermal Camera and the IR-Blue communicate with their smartphone host via Bluetooth. [Marius] felt radio modules were unnecessary and inspired by the HiJack system where low-power sensors are powered and read through a headphone jack, realized he could do better.

Always the innovator, [Marius] realized he could improve upon the HiJack power harvesting solution, and got everything working with a prototype. The actual hardware in the sensor is based on an engineering sample of the Omron D6T-1616L IR array module, a 16×16 array of IR pixels displaying thermal data on a portable device at 4 FPS.

It’s interesting, for sure, and half the price and quadruple the resolution of the IR-Blue. Even if [Marius] doesn’t win The Hackaday Prize, he’s at least got a winning Kickstarter on his hands. Video of the 8×8 pixel prototype below.

The project featured in this post is an entry in The Hackaday Prize. Build something awesome and win a trip to space or hundreds of other prizes.

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Cheap-Thermocam Gets An Impressive Rehaul

June 4, 2014 by James Hobson 17 Comments

[Max Ritter] is a 21 year old student of information technology at the University of Applied Science at Weingarten, Germany. Three years ago he brought us the DIY Cheap-Thermocam, a tool for thermal imaging that cost <$100. Since then he’s made a few upgrades.

The original Cheap-Thermocam made use of an Arduino, the sensor from a thermometer gun and a few XY servos. In about 2 minutes the XY servos can scan and measure 1344 points using the thermometer’s sensor, creating a heat-vision map of 42 x 32 pixels — not amazing, but it worked — and it was cheap!

The new version (V3) has its own ARM Cortex M3 processor, it measures 3072 points in 2 minutes from -70°C to 380°C with an accuracy of 0.5°C, and it exports its images at a resolution of 640 x 480 –close to commercial offerings! It’s not capable of real-time scanning, but for the majority of purposes you need one of these for — it’s really not that necessary.

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Hackaday Links: January 26, 2014

January 26, 2014 by Mike Szczys 7 Comments

The automotive industry is rolling more and more tech into their offerings. This is great for us because replacement or salvaged parts are great for projects. Here’s one component to look for. [MikesElectricStuff] tears apart the thermal imaging camera form an Audi. [via Hacked Gadgets]

Give your valentine an analog love note on the big day. [Tom’s] LED heart chaser design does it without any coding. It’s a 555 timer with CD4017 decade counter. The nice thing about the setup is a trimpot adjusts the chaser speed.

[Jan] is overclocking his Arduino to 32 MHz. For us that’s kind of an “eh” sort of thing. But his statement that you need to use a clock generator because the chip won’t work with an oscillator at that frequency raised an eyebrow. We saw an AVR chip running from a 32MHz crystal oscillator in the RetroWiz project from yesterday. So do we have it wrong or does [Jan]? Share your opinion in the comments.

Download a copy of the Apple II DOS source code… legally. Yay for releasing old code into the wild! The Computer History Museum has the DOS source code and a bunch of interesting history about it. [via Dangerous Prototypes]

While we were prowling around DP for the last link we came across [Ian’s] post on a new version of Bus Pirate cables. We’ve got the old rainbow cables which are pretty convenient. But if you’ve used them you’ll agree, hunting for the correct color for each connection isn’t anywhere near a fool-proof method. The new cable uses shrink tube printed with probe labels. They sound like a huge pain to manufacture. But this makes connections a lot easier. In our experience, when it doesn’t work its always a hardware problem! Hopefully this will mean fewer botched connections.

Make your tiny LiPo cells last longer. Not capacity wise, but physically. The delicate connections to the monitor PCB break easily, and the plug is really hard to connect and disconnect. [Sean] shows how he uses electrical tape for strain relief, and a bit of filing to loosen up the connector.

KerbalEdu: Kerbal Space Program for education. That’s right, you can play Kerbal as part of school now. Some may shake their heads at this, but school should be fun. And done right, we think gaming is a perfect way to educate. These initiatives must be the precursor to A Young Lady’s Illustrated Primer method of education. Right?

Manufacturer-Crippled Flir E4 Thermal Camera Hacked To Perform As High-End Model

November 4, 2013 by Brian Benchoff 136 Comments

Last month, [Mike] took a look at the Flir E4 thermal imaging camera. It’s a great tool for those occasions when you need the vision of a Predator, but what he found inside was substantially cooler: it seems the engineers behind the Flir E4 made their lives easier by making the circuits inside the $1000 E4 the same as the $6000 Flir E8.

This only means one thing, and [Mike] has delivered. He’s upgraded the firmware in the Flir E4 to the E8, giving it a vastly increased resolution – 80×40 for the E4 to 320×240 for the E8.

The hack itself is as easy as putting the serial number of the E4 in a config file, zipping a few files up, and installing it with the Flir tools. An amazingly simple mod (with an awesome teardown video) that turns a $1000 thermal imaging camera into the high-end $6000 model.

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