There’s a variety of ways to add threaded holes to 3D printed objects. You can tap a hole, but the plastic isn’t always strong enough. Nut traps work, but aren’t very attractive and can be difficult to get exactly the right size. If you try to enclose them, you have to add a manual step to your printing process, too. You can buy threaded inserts (see video below) but that means some other piece of hardware to have to stock in your shop.
[PeterM13] had a different idea: Cut a piece of threaded stock, put nuts on the end and heat it up to let the nuts reform the plastic. This way the nut traps wind up the perfect size by definition. He used two nuts aligned and secured with thread locker. Then he used a hot air gun to only heat the metal (so as to reduce the chance of deforming the actual part). Once it was hot (about 15 seconds) he pulled the nuts into the open hole, where it melted the plastic which grips the nuts once cooled again.
Continue reading “Custom Threaded Inserts for 3D Printing”
One of the first problems every new hacker/maker must solve is this: What’s the best way to attach part “A” to part “B”. We all have our go-to solutions. Hot glue, duck tape ( “duct tape” if you prefer) or maybe even zip ties. Super glue, epoxy, and if we’re feeling extra MacGyver-ish then it’s time for some bubble gum. For some Hackaday readers, this stuff will seem like old hat, but for a beginner it can be a source of much frustration. Even well versed hackers might pick up a few handy tips and tricks presented in this video after the break.
In part one of this series, [Ben Krasnow] shows us the proper use of just a few of the tools and techniques he uses in his shop. [Ben] starts out with a zip-tie tool which he loves in part because of a tension setting that ensures it’s tight but not overly. He moves on to advice for adhesive-vs-material and some tips on using threaded fasteners in several different circumstances. He also included a list of the parts and tools he uses so you don’t have to go hunting them down.
[Ben] is no stranger to us here at Hackaday. He does some epic science video. You can subscribe to his channel or follow his blog if you enjoy what you see.
Continue reading “How to Zip, Stick, and Screw Stuff Together”
This is a fuse making machine that operates nearly as well as a factory machine would. Have you figured out what exactly this is yet? It’s not an electrical fuse, it’s a Visco Fuse. Still not totally clear? Don’t worry, we had to look it up too. Visco Fuse is a high-quality safety fuse used in fireworks.
[Robert McMullen] built the machine as part of his degree in Mechanical Engineering at Olin College. But there’s a hobby twist behind its genesis. When he has free time he participates in Olin’s Fire Arts Club and we’re sure this stuff comes in handy. The fuse is made by encapsulating a stream of gunpowder in a tube of woven thread. Twenty spools of thread wrap their way around the nozzle of a fine funnel. Once the casing is in place the machine coats it in a waterproof lacquer.
The image above only shows the base of the machine. All the fun parts (and test burns including one underwater) can be seen in the video after the break. Continue reading “Fuse making machine”
If you’re into embedded clothing this stroke sensor is for you. As demonstrated in the video after the break, stroking the threads in a particular direction will create a circuit that senses and, in this case, turns on an LED. The concept uses two conductive buses on the back of a piece of neoprene. Conductive and non-conductive threads are then added for a furry or bristly finish. When stroked perpendicular to the power buses the conductive threads come together and form a circuit.
For some reason this just seems a bit creepy to us but perhaps that’s only because we haven’t come up with the right application for the technology. We’re pretty sure that a sweatshirt with an LED marquee and a “hairy” back that you stroke to illuminate is the wrong application.
Continue reading “Stroke to unlock”
The chill of autumn is upon us, and with it comes the awkward sport of trying to work touch-sensitive phones and gadgets with gloved fingers. One can try toughing it out with fingerless gloves, or we’ve seen some costly solutions in the forms of specialized gloves and capacitive-compatible styluses, but sometimes simple is best: all it takes is a few stitches of conductive thread in the fingertips.
Conductive thread is available from various sources; SparkFun Electronics comes naturally to mind, but most vendors carrying the LilyPad Arduino will stock a suitable thread as well. Don’t fret if you’ve never sewn before — just a few simple loops are required, and it doesn’t need to be especially tidy. In principle this should work for trackpads and capacitive mice as well, if you use those in the field. For multitouch devices, add a separate conductive bit to each fingertip.