Arduino Controlled Dahlander Motor Switch

 

Dahlander Switch

[Jean-Noel] is fixing a broken Lurem woodworking machine. This machine uses a three-phase Dahlander motor, which has three operation modes: stop, half speed, and full speed. The motor uses a special mechanical switch to select the operating mode. Unfortunately, the mechanical bits inside the switch were broken, and the motor couldn’t be turned on.

To solve the problem without sourcing a new switch, [Jean-Noel] built his own Arduino based Dahlander switch. This consists of three relays that select the wiring configuration for each speed mode. There’s also a button to toggle settings, and two lamps to show what mode the motor is currently in.

The Arduino runs a finite-state machine (FSM), ensuring that the device transitions through the modes in the correct order. This is quite important, since the motor could be damaged if certain restrictions aren’t followed. The state machine graph was generated using Fizzim, a free tool that generates not only FSM graphs, but also Verilog and VHDL code for the machines.

The final product is housed in a DIN rail case, which allows it to be securely mounted along with the rest of the wiring. The detailed write-up on this project explains all the details of the motor, and the challenges of building this replacement switch.

Building a Variable Frequency Drive for a three-phase motor

Here are the power and driver boards that [Miceuz] designed to control a three-phase induction motor. This is his first time building such a setup and he learned a lot along the way. He admits it’s not an industrial quality driver, but it will work for motors that need 200 watts or less of power.

The motor control board uses an MC3PHAC driver IC and an IRAMS06UP60A handles the power side of things. The majority of the board design came from studying the recommended application schematics for these two parts. But that’s far from all that goes into the setup. Motor drivers always include levels of protection (the whole reason to have a driver in the first place) and that comes in several different forms. [Miceuz] made sure to add EMI, over voltage, and over current protection. He discusses all of these, sharing links that explain the concepts of each.

3-phase Jacob’s ladder

Two sparks are better than one, a sentiment that was never more blindingly illustrated than with this three-conductor Jacob’s Ladder. The build centers around three-phase power, which uses a trio of alternating current sources sharing the same frequency, but offset by 1/3 from one another. If we’re reading the schematic correctly, [Jimmy Proton] is using normal mains as a power source, then connecting three transformers and a capacitor to set up the different phases. Two of the transformers, which were pulled from microwave ovens, are wired in antiparallel, with their cores connected to each other. The third transform is connected in series on one leg of the circuit.

The video after the break starts with the satisfying hum of power, only to be outdone by the wild sparks that traverse the air gap between conductors of the ladder. After seeing the first demonstration we kind of expected something to start on fire but it looks like all is well. We’ll probably stick to a less complicated version of Jacob’s Ladder.

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