The wedding band: milling titanium and wrapping it in palladium

You’ve got to admit that custom milling your own wedding band is pretty hard-core. In this case [Jeremy Swerdlow] is making it for his friend, but that doesn’t diminish the fun of the project. After the break you can watch him mill a titanium ring and wrap it with a palladium inlay.

To solder palladium to titanium [Jeremy] would need special equipment, so he found another way to mate the dissimilar metals. He milled a dovetail groove in the center of the titanium band. To do that, he had to make a special cutting tool that was just the right size. Once had milled the ring’s rough dimensions, he had to fabricate a custom mandrel to hold the ring for the rest of the job. The dovetail was then filled with a palladium strip using a combination of heat and hammering. The two ends are soldered together using palladium solder. The ring in the middle shows this solder joint. To the right is a ring after the inlay is milled flush but before the final polishing which will bring out the best qualities of both metals.

If you don’t have the machine shop skills to pull this off you could always try your hand at 3d printed rings.

[Read more...]

Hackaday Links: September 21, 2012

And then Obi-wan said, “you were supposed to be the chosen one!”

Yesterday, a little bird told us Makerbot will be moving to a closed source model for their newest printer. This was confirmed, and now [Zach Smith] a.k.a. [Hoeken] – creator of the RepRap Research Foundation and co-founder of Makerboth Industries is weighing in with his take on the situation.

Hey! Free stuff!

Remember that DIP28 ARM chip with BASIC? Remember how I told you Coridium will be giving a few hundred away as samples? Yeah, that’s happening now.

Replacing a scroll wheel with titanium

[Rhett] has been using a Logitech mouse for a few years now. Recently the scroll wheel became corroded, so [Rhett] replaced it with a titanium version. The perfect match for the trusty battle axe, theIBM Model M keyboard.

Web-based IDE for the Raspi

[Phil Torrone] sent in a video of something he and [ladyada] are working on. It’s a web-based IDE for the Raspberry Pi. We’ll do a full review of this when it’s released.

Intro to software defined radio

So you have one of those TV tuner dongles and want to get in to software defined radio. Where do you start? [Al Williams] over at Dr. Dobbs has a great introduction to SDR, and gives a few pointers that should help you get that cool looking waterfall plot very quickly. Thanks for sending this in, [Chris].

Anodize titanium at home

We don’t really have any titanium lying around, it’s not exactly a cheap material. But this hack that shows you how to anodize titanium in your home laboratory (or kitchen for that matter) and it might help the metal make its way into a future project. It seems the process is not overly difficult or dangerous and it’s possible to achieve a lot of different colors in the finish.

In the image above [PinkFlute] is using Coke Zero, a sugar-free soda, as the chemical agent in the process. The alligator clip attached to the utensil is providing the positive voltage and the yellow wire dipped in the drink is negative. Finish color is determined by the voltage supplied. You can choose various shades of green, purple, yellow, and blue based on a voltage range of about 100V to 20V.

This is one of two anodizing methods shown. the other uses a foam brush dipped in soda with the negative lead clamped onto it. You just brush in the electrified substance to alter the camping spork’s finish.

[via Reddit]