Parent To The Power Wheels Rescue

If the [realjohnnybravo] is the one from the show, it appears he finally managed to get a girlfriend, marry her, and produce at least one son. As the old schoolyard rhyme goes, first comes love, then comes marriage, then comes filling the whole *!$&# backyard with brightly colored plastic garbage. One of these items, a Power Wheels quad bike,  suffered a blow from planned obsolescence leaving behind a traumatized child. [realjohnnybravo] decided to fix it.

He made frequent mention of how one could go to a store and purchase replacement gears for the toy. Perhaps it’s a German thing. Regardless, he shows experience with internet comments by justifying his adventure in gear manufacturing with, paraphrased, “I’m having fun and learning so back off you pedantic jerks.”

Resin casting is great, and is often overlooked vs 3D printing. He purchased some hardware store RTV silicone and some slow-cure resin. The faster cure resin would get too hot with this much volume and potentially burn.

Materials procured he took apart both gearboxes from the machine. He first made a silicone mold of the broken parts (from the good copies out of the working gearbox) and removed the master. Without a vacuum or pressure casting chamber, the molds came out a little rough and bubbly, but it’s nothing some work with a carpet knife can’t fix. For big gears like this it hardly matters. Next he poured the two part resin into the molds and waited.

After some finishing with regular woodworking tools the parts fit right into the voids in the defective gearbox. His son can once again happily whir around the lawn, until the batteries die anyway.

The Citadel is the King of K’nex Builds.

Following one’s passion can lead to amazing results. Sometimes this results in technological marvels; other times, one marvels at the use of the technology. An exemplary display of the latter is The Citadel.

Over the course of three years, redditor [Shadowman39] pieced together this monstrous K’nex structure. With over 17 different paths(!), 45 different elements, and over 40,000 parts, you would expect some meticulous planning to go into its construction — but that’s not the case! [Shadowman39] assembled it largely on the fly with only a few elements needing to be sketched out and only the main elevator proving to be troublesome. Three motors power the structure — one for the main elevator, one for the smaller lifts on the bottom, and one for the release gates.

This is an absolute leviathan hobby project. To satiate the obvious curiosity of anyone who stumbles across this picture, its intricacies can be seen in the video:

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Reverse Engineering Quadcopter Protocols

Necessity is the mother of invention, but cheap crap from China is the mother of reverse engineering. [Michael] found a very, very cheap toy quadcopter in his local shop, and issued a challenge to himself. He would reverse engineer this quadcopter’s radio protocol. His four-post series of exploits covers finding the right frequency for the radio, figuring out the protocol, and building his own remote for this cheap toy.

[Michael] was already familiar with the capabilities of these cheap toys after reading a Hackaday post, and the 75-page, four language manual cleared a few things up for him. The ‘Quadro-Copter’ operated on 2.4GHz, but did not give any further information. [Michael] didn’t know what channel the toy was receiving on, what data rate, or what the header for the transmission was. SDR would be a good tool for figuring this out, but thanks to Travis Goodspeed, there’s a really neat trick that will put a 2.4GHz nRF24L01+ radio into promiscuous mode, allowing [Michael] to read the transmissions between the transmitter and quadcopter. This code is available on [Michael]’s github.

A needle in an electromagnetic haystack was found and [Michael] could listen in on the quadcopter commands. The next step was interpreting the ones and zeros, and with the help of a small breakout board and soldering directly to the SPI bus on the transmitter, [Michael] was able to do just that. By going through the nRF24 documentation, he was able to suss out the pairing protocol and read the stream of bytes that commanded the quadcopter.

What [Michael] was left with is a series of eight bytes sent in a continuous stream from the transmitter to the toy. These bytes contained the throttle, yaw, pitch, roll, and a ‘flip’ settings, along with three bytes of ‘counters’ that didn’t seem to do anything.  With that info in hand, [Michael] took an Arduino Nano, an nRF04L01+ transceiver, and a Wii nunchuck to build his own transmitter. If you’re looking for a ‘how to reverse engineer’ guide, it generally doesn’t get better than this.

You can check out a video of [Michael] flying his Wiimoted quadcopter below.

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Beest of an RC Toy

Sometimes hackers and makers hack and make stuff just because they can. Why spend hours in a CAD program designing a gazillion gears, brackets and struts? Why cut them all out on a homemade CNC? Why use a PIC and perf board to control everything? Because we can. Well, because [Est] can, rather. He put together this RC controlled beast of a toy with multiple legs and crushing claws.

It’s made out of 6 mm acrylic and threaded rod. The legs are controlled by two DC motors, while the mouth uses two geared steppers. The beast talks to the controller via a pair of 433 MHz transceivers using a protocol similar to how an IR remote talks to a television. A handful of LEDs lights up the clear acrylic, making it look extra scary.

This design is, of course, based on the Strandbeest concept from [Theo Jansen]. It’s a great robotics project because your project doesn’t suffer under its own weight. It’s more like a tracked machine. In fact, we saw a huge rideable version made of metal at BAMF this year. That’s one you just can’t miss!

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Reverse Engineering An RC Spy Tank

[Michael] sells a remote control spy tank through his company, and although it’s a toy, there’s an impressive amount of electronics in this R/C tank. It’s controlled from an Android or iDevice over a WiFi connection, something that simply won’t do if you’re trying to sell this to the hacker and maker crowd. The solution to this problem is Wireshark, and with a little bit of work this spy tank can be controlled from just about anything, from a microcontroller via WiFi to a Python app.

Wireshark, everyone’s favorite network packet analysis and capture tool, was used to listen in on the communications between an iPad and the tank. This immediately showed the video stream coming from the camera in the tank, and pointing VLC to the correct port displayed the video.

The motors in the tank were a little trickier, but looking at the data stream, a few packets stood out as being responsible for controlling the motors. After a little experimentation the simple command set was decoded and a Python app whipped up.

These spy tanks are cheap – about $70 from [Michael]’s company and the other usual vendors. It’s not a particularly useful piece of hardware, but someone out there is sure to do something cool with this bit of reverse engineering.

14 Wheel Drive Vehicle Climbs Over Most Things

What do you get when you cross 7 hobby gearboxes with 14 wheels and a LiPo battery? Instead of speculating an answer, we can just check out one of [rctestflight’s] projects.

He came across those hobby gearboxes and thought it would be fun to build a 14 wheel drive contraption. Each gearbox has its own motor and is wrapped up in a nice tidy package also including the axle and wheels. All of the wheels mounted on a straight board wouldn’t be much fun so [rctestflight] used heavy duty zip ties that act as a flexible frame to connect one gearbox to the next. This allows the vehicle to bend and climb over obstacles while keeping as many wheels in contact with the ground as possible.

14 Wheel Drive

All 7 motors are powered by a single cell LiPo battery. In the video after the break it appears the vehicle can steer or that it is remotely controlled, but that is not the case. Once the battery is plugged in it just goes forward. This isn’t the first time one of [rctestflight’s] projects has been featured on Hackaday, check out his Free Falling Quadcopter Experiment.

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Machining A Yo-Yo With Speed Holes

A while ago, [Gord] received a notice from his daughter’s school looking for silent auction donations for a fundraiser. It’s pretty much a bake sale, only [Gord] gets to build something. He has a pretty nice machine shop, and eventually settled on building a pair of beautiful vacillating vertical pendulums. They’re yo-yos, in case you were wondering what that meant.

Each half is cut out of a 2.5″, with both sides of each half faced off and tapped. From there, eighteen speed holes shave off 22 grams of weight. The sides of the yo-yo are shaved down to a thickness of half an inch, a 14° bevel is put on each face, the edges are chamfered at 30°, and everything is polished up.

Sending a bare metal yo-yo to a raffle is apparently a little uncouth, so [Gord] anodized each half of the yo-yos in a bath of sulfuric acid, then applied dye to the surface. With everything assembled, a fancy glass and metal case was constructed and a certificate of authenticity printed out. It’s a brilliant final touch to a great project, we just wish we knew how the yo-yo performed.

Thanks [Chris] for sending this in.