If you enjoy building radio projects you may have noticed something slightly worrying over the last few years in your component supply. Variable capacitors are no longer as plentiful as they used to be. There was a time when all radio receivers contained at least one, now with the advent of the varicap diode and the frequency synthesiser the traditional tuning capacitor is a rare breed. They are still made, but they’re not cheap and they won’t appear so readily in your junk box any more.
Fortunately a variable capacitor is a surprisingly simple device, and one you can make yourself if you are of a mind to do so. [Patrick] did just that with his home-made capacitor, in this case of a few tens of pF and suitable as a low-power trimmer capacitor or in a single-chip FM radio.
Rather than make a set of interlocking vanes as you’d find in a commercial design, he has gone for a screw in a tube. The capacitance is set by the length by which the screw is inserted into the tube. And his tube is not a tube in the traditional sense, instead he has used a coil of enamelled copper wire wound on the screw thread, whose insulation forms the dielectric. It looks wrong to use a coil in this way as you’d expect a similar coil to form the inductive part of a tuned circuit, but this coil is shorted out to prevent its inductance becoming a factor at the frequency in question.
It’s evidently not the answer to all variable capacitor problems, but it’s a neat piece of lateral thinking and it will make a simple working capacitor from readily available parts.
We’ve featured a couple of more traditional style home-made variable capacitors in the past on these pages, one made from thin aluminium sheet cut with scissors, and another one designed for use in higher power transmitters.
Thanks [PeterF] for the tip.
[Jezan] decided to introduce his son to electronics by building a small crystal radio. These crystal sets have been around for a long time, and make for a great beginner electronics project, but some of the required parts are a little hard to come by. The most difficult to source part for these radios is a variable capacitor, and not finding one in his parts bin, [Jezan] decided to make his own.
This variable capacitor comes directly from a piece of 1.5 mm thick aluminum sheet. Instead of fancy CNC machines, power tools, or even a pair of tin snips, [Jezan] cut the rotors and stators for his variable capacitors with a pair of scissors. The center hole was punched out with a piece of sharpened pipe, and all the pieces were filed down and sanded for a perfect finish.
Considering the variable caps you can get your hands on are either rare or very old, this looks like a great afternoon project for the budding electronics wizard or radio enthusiast. [Jezan]’s craftsmanship is incredible as well and the finished part looks like it came off an assembly line.
[Scott Harden] has been working through a design for a variable inductor to use as a PTO, or permeability tuned oscillator. What you see above is the most recent fruit of these efforts. The variable inductor is made up of the green coil of wire with a threaded bolt in the core. Turning that bolt moves the tip in or out of the coil, affecting its inductance.
Traditionally, tuning RF oscillator circuits has been a function of an adjustable capacitor. But capacitance is only part of the circuit, with inductance being the other important portion. Since variable capacitors that are capable of affecting a large change on the frequency of a circuit can be quite expensive he set out to find another way. This is what prompted the development of his first PTO project.
[Scott] produced a demo video of the hardware seen above which we’ve embedded after the break.
Continue reading “Experimenting with a permeability tuned oscillator”