Gear Clock Uses Stepper Motor

[Rjeuch] liked a wooden clock he saw on the Internet, but the gears were produced with a proprietary software tool. So he built his own version. Unlike the original, however, he chose to use a stepper motor to drive the hands.

The clock’s gears aren’t just for show, and the post does a good job explaining how the gears work, how you might customize them, and how they fit together. The clock’s electronics rely on an Arduino.

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White Oak Illuminated Bluetooth Speaker

Besides being common tools available to most hackers and makers out there, 3D printing, CNC machines, and cheap Chinese electronics have one more things in common: they were all used by [Nick] to build a bluetooth speaker system that has some interesting LED effects built into the case.

This is fresh on the heels of another hack that used similar construction methods to build a “magic” wood lamp. [Nick] takes it a step further, though. His case is precisely machined in white oak and stuffed with the latest China has to offer: a bank of lithium-ion batteries, a DC-DC converter to power the amplifier, and a Bluetooth module. After some sanding, the speakers look professional alongside the blue light features hiding behind the polycarbonate rings.

Of course you’ll want to visit the project site for all the details of how [Nick] built his speaker case. He does admit, however, that the electronics are fairly inefficient and need a little work. All in all though, it’s a very refined set of speakers that’ll look great on a bookshelf or on a beach, workshop bench, or anyplace else that you could take them.

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Incredible Marble Music Machine

We tried to figure out how to describe the band [Wintergatan]. It took a lot of googling, and we decided to let their really incredible music machine do it for them. The best part? Unlike some projects like this that come our way, [Wintergatan] documented the whole build process in an eight part video series.

The core of the machine is a large drum with two tracks of alternating grey and black Lego Technic beams and pins. The musician sequences out the music using these. The pins activate levers which in turn drop ball bearings on the various sound producing devices in the machine. The melody is produced by a vibraphone. At first we thought the drum kit was electronic, but it turns out the wires going to it were to amplify the sound they made when hit. At the end of their travel the bearings are brought up to the hopper again by a bucket conveyor.

The final part count for the machine sits at 3,000 not including the 2,000 ball bearings rolling around inside of it. If you’ve ever tried to make a marble machine, then you’ll be just as impressed as we were that the machine only appeared to lose a few marbles in the course of a three minute song. Aside from the smoothness of the machine, which is impressive, we also enjoyed the pure, well, hackiness of it. We can spy regular wood screws, rubber bands, plywood, bits of wire, and all sorts of on-the-spot solutions. Just to add bonus cool, the whole project appears to have been built with  just a bandsaw, a drill press, and a few hand power tools.

The machine is great, but we also really appreciate the hacker spirit behind it. When a commenter on a YouTube video told him he was a genius, he replied, “Thank you for that! But I do think, though, that it is mostly about being able to put in the time! I mean the talent of being stubborn and able to see things through are more important than the abilities you have to start with. If you work hard on anything, you will learn what you need and success! Its my idea anyway! So happy people like the machine!”. Which we think is just as cool as the machine itself. Video of the machine in action and part one of the build series after the break!

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Turn Your $10 Dollar Mouse Into A Fancy $10 Dollar Mouse With CNC

We feel it’s healthy to cultivate a general desire for more neat tools. That’s just one of the reasons we like [doublecloverleaf]’s retro PC mouse. It certainly meets the requirement, the first computer mouse was wooden, and the mouse he used as the guts for this is so retro it belongs in the dollar bin at the thrift store.

To begin with, [doublecloverleaf] took a picture of the footprint of his aged, but trustworthy laser mouse. Using the photo in SolidWorks he built a model of the circuit board, and with that digitized, a mouse that suited his aesthetics around it. The final model is available on GrabCAD.

Edit: Woops, looks like we accidentally slandered a great Slovenian community CNC project. Check out the comments for more info. Original text in italics. 

Next came the CNC. It looks like he’s using one of those Chinese 3040 mills that are popular right now. The electronics are no good, but if you luck out you can get a decent set of mechanics out of one. He did a two side milling operation on a wood block, using four small holes to align the gcode before each step, and then milled the bottom out of aluminum. Lastly, he milled the buttons out of aluminum as well, and turned a knurled scroll wheel on his lathe.
The end result looks exceedingly high end, and it would be a hard first guess to assume the internals were equivalent to a $10 Amazon house brand mouse.

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Learn How A Radial Engine Works or Gawk at Amazing Wood Model

[Ian Jimmerson] has constructed a detailed model of a radial engine out of wood and MDF for an undisclosed reason. Rather than just delivering the wooden engine to wherever wood engines go, [Ian] decided to take the time to film himself disassembling and reassembling his engine, explaining in detail how it works as he goes. He starts by teaching about the cylinder numbering and the different possible cylinder configurations. It only gets better after that, and it’s worth watching the full 20 minutes of video. You’ll leave with a definite understanding of how radial engines work, and maybe build something neat with the knowledge.

Our only complaint is the lack of build photos or construction techniques. It’s a real feat to build something with this many moving parts that can run off an electric drill. Was a CNC involved, or was he one of those hardcore guys who manage to get precision parts with manual methods? Part 1 and 2 after the break.

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A Better Expanding Table

About a year ago, [Scott] completed what is probably one of the finest builds ever shown on a YouTube channel. It was an expanding wooden table, a build inspired by a fantastically expensive expanding table that was itself inspired by a creation by a mad woodworker in the early 1800s. Although [Scott]’s table is a very well-engineered build, there were a few things he wasn’t happy with. Over the past few months he’s been refining the design and has come up with the final iteration – and plans – for a wooden mechanical expanding table.

Late last year, [Scott] had about 450 hours of design and build time in his table, and by the time he got to the proof of concept stage, he simply ran out of steam. Another year brings renewed enthusiasm, and over the past month or so he’s been working on much-needed improvements to his expanding table that included a skirt for the side of the table, and improvements to the mechanics.

The expanding table is rather thick with three layers of tabletop stacked on top of each other, and those exposed mechanical linkages should be hidden. This means a skirt, and that requires a huge wooden ring. [Scott] built a ring 5 1/2″ deep, about an inch and a half thick, and has the same diameter of the table itself. This means cutting up a lot of plywood, and stacking, gluing, sanding, and routing the entire thing into a perfectly round shape.

The other upgrades were really about the fit and finish of the internal mechanics of the table. Screws were changed out, additional brackets were crafted, and the mounts for the internal ‘star’ was upgraded.

After all that work, is the table done? No, not quite; the skirt could use a veneer, proper legs need to be built, and the entire thing could use a finish. Still, this is the most complete homebuilt expanding table ever conceived, and [Scott] has the plans for his table available for anyone who would want to replicate his work.

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Jewelry Meets Carpentry with Bentwood Rings

[Dorkyducks] is a bit of a jeweler, a bit of a carpenter, and a bit of a hacker.  They’ve taken some time to document their technique for making bentwood rings. Bentwood is technique of wetting or steaming wood, then bending or forming it into new shapes. While the technique is centuries old, this version gets a bit of help from a modern heat source: The microwave oven. [Dorkyducks] starts with strips of veneer, either 1/36″ or 1/42″ thick. The veneer is cut into strips 1/2″ wide by about 12″ long, wrapped in a wet paper towel, and microwaved. The microwaveglue-roll heats the water in the towel, steaming it into the wood. This softens the wood fibers, making the entire strip flexible. The softened wood is then wrapped around a wooden preform dowel and allowed to dry for a day or two.

Once dry, the wood will hold the circular shape of the dowel. [Dorkyducks] then uses masking tape to tack the wood down to a new dowel which is the proper ring size for the wearer. Then it’s a superglue and wrapping game. The glue holds the laminated veneer together, and gives the ring it’s strength. From there it’s sanding, sanding, sanding. At this point, the ring can be shaped, and inlays added. [Dorkyducks] shows how to carve a ring and insert a gemstone in this gallery. The final finish is beeswax and walnut oil, though we’d probably go for something a bit longer lasting – like polyurethane.