Firewood aficionado and general axing enthusiast [KH4] likes to cut and split his own fire wood. To burn a tree trunk sized piece of wood efficiently, it has to be split into 4 smaller pieces. [KH4] does this with 3 axe swings, the first splitting the main log in 2, then splitting each half in half again. Although he likes swinging the mighty axe, he still would like to increase the efficiency of each swing.
Well he’s done it! This is accomplished by making a Cross Bladed Axe that has an X-shaped head. Each axe swing should split a log into 4 pieces. That results in 66% less swings for the same amount of wood split!
This projected started with two spare axe heads. One was cut in half with an angle grinder. The two axe head halves were then ground down so that they match the contour of the original axe head. Once the fit was good, the welder was broken out and all 3 axe head pieces were combined into one beastly mass.
After the new head was polished and sharpened, it was re-assembled a new hickory handle. We have to say, the end product looks pretty awesome. There’s a video after the break of this axe in action. Check it out!
Have you ever seen how these axe heads used to be manufactured?
Continue reading “New Cross Bladed Axe Not For Cosplay or Larping”
In the realm of low-powered desktop computers, there are some options such as the Raspberry Pi that usually come out on top. While they use only a few watts, these tend to be a little lackluster in the performance department and sometimes a full desktop computer is called for. [Emile] aka [Mux] is somewhat of an expert at pairing down the power requirements for desktop computers, and got his to run on just 10 watts. Not only that, but he installed the whole thing in a board and mounted it to his wall. (Google Translated from Dutch)
The computer itself is based on a MSI H81M-P33 motherboard and a Celeron G1820 dual-core processor with 8GB RAM. To keep the power requirements down even further, the motherboard was heavily modified. To power the stereo custom USB DAC, power amplifier board, and USB volume button boards were built and installed. The display is handled by an Optoma pico projector, and the 10-watt power requirement allows the computer to be passively cooled as well.
As impressive as the electronics are for this computer, the housing for it is equally so. Everything is mounted to the backside of an elegant piece of wood which has been purposefully carved out to hold each specific component. Custom speakers were carved as well, and the entire thing is mounted on the wall above the bed. The only electronics visible is the projector! It’s even more impressive than [Mux]’s first low-power computer.
Once upon a time, a woodworker met another woodworker who happened to have a tree business. They struck a deal stating that the first woodworker would dry the sawn boards provided by the second and both would share the lumber. That’s exactly what happened to [Tim], which led to his entry in The Hackaday Prize.
[Tim] does a great job explaining his build of the kiln itself, his controls, and the gist of running the thing. The idea is to pull moisture out of the wood at just the right speed. Otherwise, the boards might check on the outside, honeycomb on the inside, or bear residual tension. He’s using a dehumidifier to pump dry air into the kiln and a control system to both monitor the relative humidity in the kiln and to dry the stock down to a moisture content in the 6-8% range.
The kiln is built from slightly blemished pallet rack shelving that [Tim] cut to suit his needs. He skinned it with 1/2″ insulation boards sealed with aluminium tape and plans to add sheet metal to protect the insulation.
[Tim] wanted to control both a fan and the dehumidifier, monitor relative humidity in the kiln, log the data, and send it to the internets. For this, he has employed an Arduino Due, a DHT-22, an RTC, a relay board, an Ethernet shield, and an LCD to show what’s happening. The hardware is all working at this point, and the software is on its way. Check out his entry video below.
This project is an official entry to The Hackaday Prize that sadly didn’t make the quarterfinal selection. It’s still a great project, and worthy of a Hackaday post on its own.
Continue reading “Basement Wood-Drying Kiln”
You can’t feed a piece of wood through a stock inkjet printer, and if you could it’s likely the nature of the material would result in less than optimal prints. But [Steve Ramsey] has a tutorial on inkjet transfers to wood over on his YouTube Channel which is a simple two-step method that produces great results. We really love quick tips like this. Steve explains the entire technique while creating an example project – all in under 2 minutes of video. We don’t want to get your hopes up though – this method will only work on porous absorbent surfaces like bare wood, not on PC boards. We’ve featured some great Inject PCB resist methods here in the past though.
The transfer technique is dead simple. [Steve] uses the backing from a used sheet of inkjet labels (the shiny part that normally gets thrown away). He runs the backing sheet through his inkjet printer. Since plastic coated backing sheet isn’t porous, the ink doesn’t soak in and dry. He then presses the still wet page onto a piece of wood. The wet ink is instantly absorbed into the wood. A lacquer clear coat seals the image in and really make the colors pop. We’d like to see how this method would work with other porous materials, like fabrics (though the ink probably wouldn’t survive the washing machine).
Click past the break for another example of [Steve’s] work, and two videos featuring the technique.
Continue reading “Inkjet Transfers to Wood”
3D printers, or even small CNC routers may seem like relatively easy machine tools to obtain for your hackerspace or garage. They are both very useful, but at some point you may want to start working with round parts (or convert square-ish items into round parts). For this, there is no better tool than a lathe. You can buy a small and relatively cheap lathe off of any number of distributors, but what if you were to get a good deal on a larger lathe? Where would you even start?
In my case, I was offered a lathe by a shop that no longer had a use for it. Weighing in at 800 pounds and using 3 phase power, this South Bend Lathe might have been obtained economically, but getting it running in my garage seemed like it would be a real challenge. It definitely was, but there are a few mistakes that I’ve made that hopefully you can avoid.
Continue reading “A New Old Lathe for your Hackerspace or Garage”
[Firewalker] has designed a great pellet burning boiler (translated). Wood and biomass pellets have gained popularity over the last few years. While freestanding stoves are the most popular method of burning the pellets, [Firewalker] went a different route. He’s converted a boiler from what we assume was oil to pellet power. An Arduino controls the show, but don’t hold it against him. [Firewalker] is just using the Arduino as an AVR carrier board.The software is all written in C using AVR studio. The controller’s user interface is pretty simple. A two-line character based LCD provides status information, while input is via buttons. Once the system is all set up, thermostats are the final human/machine interface.
Burning pellets requires a bit of prep. A cleanup of the burn chamber must be performed before each burn. The AVR is programmed to handle this. Once the chamber is clean, new pellets are fed in via an auger system. The burner is monitored with a standard flame sensor. When the fire is up the pellets feed in until the boiler gets up to temp. Then the system enters a standby mode where it feeds in just enough pellets to maintain the flame. When the thermostats stop calling for heat, the whole system shuts down, ready for the next burn.
Continue reading “DIY Pellet Fed Boiler is Hot Stuff”
While most animated machines we deal with every day – everything from clocks to cars to computers – are made of metal, there is an art to creating automated objects out of wood. [Dug North] is a creator of such inventions, making automata out of wooden gears, cogs, and cams.
[Dug]’s inventions are simple compared to turbine engines, but they still retain an artistry all their own. With just simple woodworking tools, he’s able to creating moving vignettes of everyday scenes, everything from a dog barking at a bird, to Santa Claus gracefully soaring over a house on Christmas Eve.
Below, you’ll find a video of [Dug]’s creation, ‘An Unwelcome Dinner Guest’ – an automated dog barking at a wooden bird. There’s also a video of him being interviewed by the awesome people at Tested last year at the World Maker Faire.
Continue reading “Automata and wooden gears”