Epoxy Resin Night Light Is An Amazing Ocean-Themed Build

February 12, 2022 by 17 Comments

We’ve all seen those “river” tables where a lovely old piece of tree is filled with some blue resin to create a water-like aesthetic. This project from [smartyleowl] takes that basic idea, but pushes it further, and the result is a beautiful build that is as much a diorama as it is a simple lamp.

First up, an appropriate rough piece of unprepared wood is chosen to create a cliff for the underwater scene. Speckles of UV-reactive blue powder are scattered on to the wood and some little plastic coral and marine plants are stuck down as well. A mold is then constructed around the wood using acrylic. Small whale and diver figurines are dangled in place, and blue resin poured in to complete the underwater scene. Once the resin has hardened, it’s polished to a clear sheen and its edges are nicely beveled. It’s then placed on a illuminated base which lights the scene from below, giving it a somewhat ethereal underwater quality.

It’s not a complicated project by any means, but it’s a great example of the beautiful things one can create with the creative application of colored resin. Producing a lamp that looks this good obviously takes some skill, of course – getting a bubble-free resin pour and a nice shiny finish on the wood isn’t easy. However, there’s no reason you can’t start learning today! Video after the break.

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Degassing Epoxy Resin On The (Very) Cheap

December 19, 2019 by 36 Comments

Anyone who’s tried to encapsulate something in epoxy resin knows how much of a hassle air bubbles can be. If you’re trying to get a perfectly clear finish, the last thing you want is a bunch of microscopic bubbles frozen in time. The best way to prevent this is to put the parts in a vacuum chamber so all the air works its way out before the epoxy cures, but that’s a considerable investment for a one-off project.

But assuming your parts are small enough, [Jasper Sikken] has a great tip that allows you to construct a simple vacuum chamber for just a few dollars. He shows his homemade chamber off in the video after the break, and we think you’ll agree that the change between before and after is pretty dramatic. The best part is that if you want to build your own version, you only need two parts.

The first one is a airtight container large enough to hold the piece you’re working on. Remember that the larger the chamber is the more time it will take to pump down to a suitable vacuum, so avoid the temptation to use something larger than necessary. [Jasper] used a glass jar with a locking lid, which is not only cheap and readily available, but has a decently large internal volume.

Obviously, the second component is the vacuum pump itself. This might normally be a tall order, but [Jasper] recently found that you can buy small battery-powered gadgets designed for sucking the air out of food containers for as little as $5 USD from the usual import sites. All you need to do is pop a hole in the lid of your container, hold the device over the hole, and watch the magic.

This method is great for anything smaller than a paperweight, but if you’ve got something bigger than that, you’ll need to step up your chamber game. Luckily even larger vacuum chambers can be built cheaply at a pinch.

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Tint Your Epoxy Resin With Toner Powder

September 4, 2015 by 67 Comments

Epoxy resin is useful stuff. Whether for gluing stuff together or potting components, epoxy is a cheap and versatile polymer that finds its way into many hackish projects. But let’s face it – the stock color of most commercially available epoxies lacks a certain pizzazz. Luckily, [Rupert Hirst] at Tallman Labs shows us that epoxy is easily tinted with toner powder from a laser printer or copier.

Looking for a way to make his epoxy blend into a glue-up, [Rupert] also demonstrates that colored epoxy makes a professional looking potting compound. There’s just something about the silky, liquid look of a blob of cured black epoxy. [Rupert] harvested his toner powder from a depleted printer cartridge; only a smidgen is needed, so you should be able to recover plenty before recycling the cartridge. We’ve got to admit that seeing toner handled without gloves gives us the willies, though. And don’t forget that you can find cyan, magenta and yellow cartridges too if basic black isn’t your thing.

Sometimes it’s better to leave your epoxy somewhat clear, like when you’re potting an LED matrix for a pendant. But this neat trick might just spiff up your next project a bit.

[Thanks, Jake]

Resin keycap made from dried flowers

How To Make A Beautiful Floral Keycap Using Resin

June 26, 2025 by 8 Comments

Here’s a fun build. Over on their YouTube channel our hacker [Atasoy] shows us how to make a custom floral keyboard keycap using resin.

We begin by using an existing keycap as a pattern to make a mold. We plug the keycap with all-purpose adhesive paste so that we can attach it to a small sheet of Plexiglas, which ensures the floor of our mold is flat. Then a side frame is fashioned from 100 micron thick acetate which is held together by sticky tape. Hot glue is used to secure the acetate side frame to the Plexiglas floor, keeping the keycap centered. RTV2 molding silicone is used to make the keycap mold. After 24 hours the silicone mold is ready.

Then we go through a similar process to make the mold for the back of the keycap. Modeling clay is pushed into the back of the keycap. Then silicone is carefully pushed into the keycap, and 24 hours later the back silicone mold is also ready.

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Exploded watch

Casting Time: Exploded Watch In Resin

June 23, 2025 by 12 Comments

We’ve all seen the exploded view of complex things, which CAD makes possible, but it’s much harder to levitate parts in their relative positions in the real world. That, however, is exactly what [fellerts] has done with this wristwatch, frozen in time and place.

Inspired by another great project explaining the workings of a mechanical watch, [fellerts] set out to turn it into reality. First, he had to pick the right watch movement to suspend. He settled on a movement from the early 1900s—complex enough to impress but not too intricate to be impractical. The initial approach was to cast multiple layers that stacked up. However, after several failed attempts, this was ruled out. He found that fishing line was nearly invisible in the resin. With a bit of heat, he could turn it into the straight, transparent standoffs he needed.

Even after figuring out the approach of using fishing line to hold the pieces at the right distance and orientation, there were still four prototypes before mastering all the variables and creating the mesmerizing final product. Be sure to head over to his site and read about his process, discoveries, and techniques. Also, check out some of the other great things we’ve seen done with epoxy in the past.

Fail Of The Week: Can An Ultrasonic Cleaner Remove Bubbles From Resin?

April 16, 2024 by 23 Comments

[Wendy] asked a very good question. Could putting liquid resin into an ultrasonic cleaner help degas it? Would it help remove bubbles, resulting in a cleaner pour and nicer end product? What we love is that she tried it out and shared her results. She purchased an ultrasonic cleaner and proceeded to mix two batches of clear resin, giving one an ultrasonic treatment and leaving the other untouched as a control.

Sadly, the test piece had considerably more surface bubbles than the untreated control, as well as a slight discoloration.

The results were interesting and unexpected. Initially, the resin in the ultrasonic bath showed visible bubbles rising to the surface which seemed promising. Unfortunately, this did not lead to fewer bubbles in the end product.

[Wendy]’s measurements suggest that the main result of putting resin in an ultrasonic bath was an increase in its temperature. Overheating the resin appears to have led to increased off-gassing and bubble formation prior to and during curing, which made for poor end results. The untreated resin by contrast cured with better color and much higher clarity. If you would like to skip directly to the results of the two batches, it’s right here at 9:15 in.

Does this mean it’s a total dead end? Maybe, but even if the initial results weren’t promising, it’s a pretty interesting experiment and we’re delighted to see [Wendy] walk through it. Do you think there’s any way to use the ultrasonic cleaner in a better or different way? If so, let us know in the comments.

This isn’t the first time people have tried to degas epoxy resin by thinking outside the box. We’ve covered a very cheap method that offered surprising results, as well as a way use a modified paint tank in lieu of purpose-made hardware.

Repairing A Gear With A Candle (and Some Epoxy)

March 19, 2024 by 19 Comments

You have a broken gear you need to fix, but there’s no equivalent part available. That’s the issue [Well Done Tips] faced with a plastic gear from a lawnmower. While we’d be tempted to scan the gear, repair the damage in CAD and then 3D print a new one, we enjoyed hearing about his low-tech solution. In addition to the write up, there’s a video showing the process you can watch below.

The idea is pretty simple. Using a piece of pipe and melted candle wax, he prepared a mold of an undamaged section of the gear. Then he cast epoxy resin in place to recreate the missing pieces. There are a few tricks, like putting holes in the remaining part of the gear so the epoxy flows into the existing part. Depending on the gear’s purpose and original material, you might be able to just use it as-is. However, you could also use the repaired gear as a template to create another mold and then cast an entire gear from resin or even metal if you can cast metal.

You can argue whether resin is better or worse than PLA, but of course, it depends on the kind of resin—photopolymers are different from epoxy resins you’d use for this sort of thing. If you think you might like to make your new gear out of aluminum, you might find some inspiration in a previous post.

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