Getting Resourceful To Build A Home CNC

August 19, 2018 by 23 Comments

CNC really is a game changer when it comes to machining. If your motor skills or ability to focus aren’t all there, you don’t need to worry – the computer will handle the manual task of machining for you! These builds are popular for DIYers to undertake, as they enable the production of all manner of interesting and advanced parts at home once they’re up and running. However, parts to build a CNC machine can get spendy; [Brenda] decided to take a recycling-based approach to her build instead (Youtube link).

The build uses motion parts from an old silicon wafer fabrication machines, an IKEA table for the work surface, and a scavenged computer to run the show. Control is via the popular LinuxCNC software, a viable candidate for anyone doing a similar build at home. In a neat twist, the holes for hold-downs on the work table were drilled by the machine itself!

Overall it’s a tidy build, broken up over a series of videos that each go into great detail on the work involved.  Interested in your own bargain CNC build? Check out this $400 setup.

Continue reading “Getting Resourceful To Build A Home CNC” →

diy brushless gimbal

Resourceful DIY Brushless Hand-held Camera Gimbal

March 28, 2015 by 16 Comments

Holding a video camera while shooting video can lead to finished footage that has some serious shakes. Lucky for us there are some solutions to this problem such as a passive steady cam stabilizer or an active motor-driven gimbal. [Oscar] wanted a smooth-operating brushless motor gimbal but didn’t want to spend the big bucks it costs for a consumer setup so he went out and built his own.

[Oscar] didn’t have a CNC machine or 3D printer to help with his build. He made his gimbal with simple hand tools out of plywood and hardware store bracketry. In his build post, he talks about how it is important to keep the pivoting axes of the gimbal in line with the camera lens and what he did to achieve that goal. The alignment of the axes and the lens ensures that the video is stable while the gimbal adjusts to keep the camera’s angle constant.

[Oscar] purchased the brushless motors and motor controller which included a gyro sensor on a separate PCB board. The gyro is mounted to the camera mount and sends tilt information back to the controller that then moves the brushless motors to keep the camera level. The final project worked out pretty good although [Oscar] admits he still would like to tune the PID settings in the controller a little better. Check out the video after the break where the stabilized camera is compared to one that is not.

Continue reading “Resourceful DIY Brushless Hand-held Camera Gimbal” →

resourceful cnc router

Resourceful CNC Router Built From Hardware Store Parts

January 5, 2015 by 20 Comments

[siemen] has entered the wonderful world of Hobby CNC with his low-buck build of this gantry-style router. It embodies everything we here at HaD love: resourcefulness, perseverance and results. [siemen] has designed his frame using ideas he has found while surfing around the ‘net and is made entirely out of particle board. For linear movement, the Y and Z axes rely on ball bearing drawer slides while the X axis use a pipe and skate bearing arrangement. NEMA 17 stepper motors coupled to threaded rod move each axis.

The electronics are packaged in a nice little project box which houses an Arduino and 3 Sparkfun EasyStepper stepper motor drivers. [siemen] also cut a hole in the project box and installed a fan in order to keep those motor drivers cool. The Arduino is flashed with the CNC machine controller called GRBL. GRBL takes g-code sent from a PC to the Arduino and then in turn sends the required step and direction signals to the stepper motor drivers.

Overall, [siemen] did a great job with his first CNC project which came in at 200 Euro ($240). He’s currently working on version 2 and we are looking forward to covering it when it’s done. If you dig this project, you may also like this wooden wood router or this bolt-together one.

Continue reading “Resourceful CNC Router Built From Hardware Store Parts” →

Cheap, Resourceful DIY Mini CNC Router/Mill Contraption

February 12, 2014 by 10 Comments

Few Hackaday Readers would disagree with the classic phrase: Necessity is the mother of invention. That statement is certainly no exaggeration when it comes to this mini 3-axis CNC Machine. The builder, [Jonathan], needed a way to prototype circuit boards that he designed. And although he admittedly doesn’t use it as much as he intended, the journey is one of invention and problem solving.

[Jonathan] started from the ground up with his own design. His first machine was a moving gantry style (work piece doesn’t move) and ended up not performing to his expectations. The main problem was alignment of the axis rails. Not becoming discouraged, [Jonathan] started on version 2. This time around the work piece would move in the X and Y directions like a conventional vertical milling machine. The Porter-Cable laminate trimmer would move up and down for the Z axis. It is clear that the frame is built specifically for this project. Although not the prettiest, the frame is completely functional and satisfactorily stiff for what it needs to do.

Continue reading “Cheap, Resourceful DIY Mini CNC Router/Mill Contraption” →

Chicken Squisher 3000

Chicken Squisher 3000: Squish-Proof Security

October 16, 2025 by 20 Comments

Keeping chickens in predator-prone areas demands serious fortifications, but even the most robust coop can become a hassle without automation. That’s where [lcamtuf] steps in with his Chicken Squisher 3000, a clever DIY automatic door mechanism that opens and closes based on ambient light levels.

The chicken coop he previously built did not include a mechanism to automatically close the inner door at night, meaning that arrangements would have to be made should [lcamtuf] want to leave town for a couple of days. Not wanting to go with a commercial option for this door as that would require a good deal of modifications to the original door setup, the Chicken Squisher 3000 adds minimal parts to the existing door to now open and close the door at dawn and dusk.

Using a 12 V DC motor with a gear reduction, he was able to generate more than enough torque to open and close the thick wooden door. Instead of a complex geared rack and pinion setup, [lcamtuf] has the motor mounted to a smooth rod that then applies force across the swing of the door attached with a rod end bearing. Driving the door’s automation is an AVR16DD14 microcontroller which is used to read the NSL-A6009 light sensor. [lcamtuf] uses a DRV8231 motor driver for controlling power going to that 12 V motor with the added benefit of being able to adjust stall torque to dial in a value strong enough to overcome the wooden door’s friction, but weak enough to not endanger any of his birds. There are also buttons on the metal enclosure used to override the light sensor should he want to override it manually.

Thanks, [lcamtuf], for sending in your latest weekend project; we love the resourcefulness of using just a handful of cheap parts to make a robust solution for your coop. If you haven’t seen them yet, be sure to check out some of our other chicken coop door hacks featured before.

door spring

Compliant Contacts: Hacking Door Locks With Pen Springs

August 11, 2025 by 12 Comments

As you may have guessed given our name, we do love hacks around here, and this one is a great example of making some common, everyday things work in uncommon ways. [Nathan] sent in his hack to detect the door lock position in his basement.

Having a house that dates back to the 1890s, much of it was not very conducive to using off-the-shelf home automation devices. [Nathan] wanted a way to check the status of the basement deadbolt. He went about putting together a custom sensor using some spare parts, including a spare BeagleBone Black. Going full MacGyver, [Nathan] used springs from a ballpoint pen to craft a compliant contact for his sensor.

The pair of springs sat in the door frame and came in contact with the deadbolt; given they are springs, the exact position of the sensor was not very sensitive, as if too close it would just compress the springs slightly more. The springs were wired to the BeagleBone Black’s GPIO, acting as a switch to sense when there was conductivity between the springs through the deadbolt.

This wasn’t just a plug-it-in-and-it-works type of project, mind you; the BeagleBone Black was over 15 ft away from the sensors, lending plenty of opportunity for noise to be introduced into the lines. To combat this, [Nathan] created an RC filter to filter out all the high-frequency noise picked up by his sensor. Following the RC filter, he added in some code to handle the debounce of the sensor, as the springs have some inherent noise in them. Thanks [Nathan] for sending in your resourceful hack; we love seeing the resourcefulness of reusing things already on hand for other purposes. Be sure to check out some of the other repurposed components we’ve featured.

Back To The Future, 40 Years Old, Looks Like The Past

July 3, 2025 by 81 Comments

Great Scott! If my calculations are correct, when this baby hits 88 miles per hour, you’re gonna see some serious shit. — Doc Brown

On this day, forty years ago, July 3rd, 1985 the movie Back to the Future was released. While not as fundamental as Hackers or realistic as Sneakers, this movie worked its way into our pantheon. We thought it would be appropriate to commemorate this element of hacker culture on this day, its forty year anniversary.

If you just never got around to watching it, or if it has been a few decades since you did, then you might not recall that the movie is set in two periods. It opens in 1985 and then goes back to 1955. Most of the movie is set in 1955 with Marty trying to get back to 1985 — “back to the future”. The movie celebrates the advanced technology and fashions of 1985 and is all about how silly the technology and fashions of 1955 are as compared with the advancements of 1985. But now it’s the far future, the year 2025, and we thought we might take a look at some of the technology that was enchanting in 1985 but that turned out to be obsolete in “the future”, forty years on. Continue reading “Back To The Future, 40 Years Old, Looks Like The Past” →