Getting Resourceful To Build A Home CNC

August 19, 2018 by 23 Comments

CNC really is a game changer when it comes to machining. If your motor skills or ability to focus aren’t all there, you don’t need to worry – the computer will handle the manual task of machining for you! These builds are popular for DIYers to undertake, as they enable the production of all manner of interesting and advanced parts at home once they’re up and running. However, parts to build a CNC machine can get spendy; [Brenda] decided to take a recycling-based approach to her build instead (Youtube link).

The build uses motion parts from an old silicon wafer fabrication machines, an IKEA table for the work surface, and a scavenged computer to run the show. Control is via the popular LinuxCNC software, a viable candidate for anyone doing a similar build at home. In a neat twist, the holes for hold-downs on the work table were drilled by the machine itself!

Overall it’s a tidy build, broken up over a series of videos that each go into great detail on the work involved.  Interested in your own bargain CNC build? Check out this $400 setup.

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diy brushless gimbal

Resourceful DIY Brushless Hand-held Camera Gimbal

March 28, 2015 by 17 Comments

Holding a video camera while shooting video can lead to finished footage that has some serious shakes. Lucky for us there are some solutions to this problem such as a passive steady cam stabilizer or an active motor-driven gimbal. [Oscar] wanted a smooth-operating brushless motor gimbal but didn’t want to spend the big bucks it costs for a consumer setup so he went out and built his own.

[Oscar] didn’t have a CNC machine or 3D printer to help with his build. He made his gimbal with simple hand tools out of plywood and hardware store bracketry. In his build post, he talks about how it is important to keep the pivoting axes of the gimbal in line with the camera lens and what he did to achieve that goal. The alignment of the axes and the lens ensures that the video is stable while the gimbal adjusts to keep the camera’s angle constant.

[Oscar] purchased the brushless motors and motor controller which included a gyro sensor on a separate PCB board. The gyro is mounted to the camera mount and sends tilt information back to the controller that then moves the brushless motors to keep the camera level. The final project worked out pretty good although [Oscar] admits he still would like to tune the PID settings in the controller a little better. Check out the video after the break where the stabilized camera is compared to one that is not.

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resourceful cnc router

Resourceful CNC Router Built From Hardware Store Parts

January 5, 2015 by 20 Comments

[siemen] has entered the wonderful world of Hobby CNC with his low-buck build of this gantry-style router. It embodies everything we here at HaD love: resourcefulness, perseverance and results. [siemen] has designed his frame using ideas he has found while surfing around the ‘net and is made entirely out of particle board. For linear movement, the Y and Z axes rely on ball bearing drawer slides while the X axis use a pipe and skate bearing arrangement. NEMA 17 stepper motors coupled to threaded rod move each axis.

The electronics are packaged in a nice little project box which houses an Arduino and 3 Sparkfun EasyStepper stepper motor drivers. [siemen] also cut a hole in the project box and installed a fan in order to keep those motor drivers cool. The Arduino is flashed with the CNC machine controller called GRBL. GRBL takes g-code sent from a PC to the Arduino and then in turn sends the required step and direction signals to the stepper motor drivers.

Overall, [siemen] did a great job with his first CNC project which came in at 200 Euro ($240). He’s currently working on version 2 and we are looking forward to covering it when it’s done. If you dig this project, you may also like this wooden wood router or this bolt-together one.

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Cheap, Resourceful DIY Mini CNC Router/Mill Contraption

February 12, 2014 by 10 Comments

Few Hackaday Readers would disagree with the classic phrase: Necessity is the mother of invention. That statement is certainly no exaggeration when it comes to this mini 3-axis CNC Machine. The builder, [Jonathan], needed a way to prototype circuit boards that he designed. And although he admittedly doesn’t use it as much as he intended, the journey is one of invention and problem solving.

[Jonathan] started from the ground up with his own design. His first machine was a moving gantry style (work piece doesn’t move) and ended up not performing to his expectations. The main problem was alignment of the axis rails. Not becoming discouraged, [Jonathan] started on version 2. This time around the work piece would move in the X and Y directions like a conventional vertical milling machine. The Porter-Cable laminate trimmer would move up and down for the Z axis. It is clear that the frame is built specifically for this project. Although not the prettiest, the frame is completely functional and satisfactorily stiff for what it needs to do.

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Overpowered RC Car + Gimbal Cam = The Greatest Chase Vehicle We’ve Ever Seen

July 9, 2026 by 8 Comments

Modern cinema relies very heavily on quadrotor drones, because they make for very smooth, very easy to position platforms. From slow pans to chase shots, drones are great– if your shots can be taken at a high enough altitude. Close to the ground, things get a bit dodgier. That’s where [Transistor Man]’s camera chase vehicle comes in— it’s a rover, so it excels close to the ground. In fact, it can’t go anywhere else, except perhaps if provided with a jump. It’s got a hefty gimbal to hold the camera steady on any terrain, a decade-old surplus radio to provide full HD FPV to the remote driver, and a powerful 1/5th scale radio control rally chassis to make it all go. Plus googly eyes, because everything is better with googly eyes.

It looks like an enormous amount of fun to drive, but more importantly it provides smooth, cinematic shots from the professional Sony camera held in the gimbal. One big takeaway is that when 3D printing something that will bounce around this much, you can’t rely on pure strength– flexible filaments are your friend. Just about everything printed ended up remade in TPU if it didn’t start that way. The other takeaway is that we’ve reached enough of a technological plateau that if you scrounge around, you can build something to take a top-of-the-line footage with decade-old castoffs, like the gimbal and radio used in this project, which is a great thing for hobbyists and small studios.

If you can’t find surplus, you could always DIY a gimbal. We’re not filmmakers, but we find ourselves wondering how shots made with this rover would compare to a camera slider.

A fine steel gear is shown held between a man's fingertips.

Cutting Steel Gears With Homemade EDM

May 5, 2026 by 17 Comments

Electric discharge machining (EDM) may be slower than alternatives like laser cutting, water jets, or a milling machine, but for some applications there’s no alternative: it can cut through any conductive material, no matter how hard, and it leaves no mechanical or thermal stress in the workpiece. Best of all, they’re relatively accessible for a resourceful hacker, such as [Inofid], who recently built the second iteration of his desktop wire EDM.

The EDM’s motion system comes from a cheap desktop CNC router, which had a water tank mounted in its workspace and had the spindle replaced with a wire-management mechanism. The wire-management mechanism needs to continuously wind a tensioned brass wire from one spool through the cutting zone onto another spool. The tensioning system uses two motors: one to pull the wire through, and one to maintain tension by slightly counteracting it, with a tension sensor and Ardunio to maintain the proper tension. If it detects that the wire has broken, it can stop the CNC controller. To keep the wire from breaking or short-circuiting with the workpiece, a current monitor counts sparks between the wire and workpiece and uses this to predict whether the wire is getting too close to the metal, in which case it slows down the movement.

As a first test, [Inofid] cut through a five by three centimeters-thick block of aluminium, taking two hours but producing a clean cut. To speed up the next cut, [Inofid] added a pump and filter to remove sludge from the cutting area. The next cut was an aluminium gear, and then a meshing steel gear, which took about ten hours but turned out well.

EDMs of various kinds appear here from time to time, particularly since the popularization of 3D printers. We’ve even seen one built into a lathe.

Thanks to [Keith Olson] for the tip!

Chicken Squisher 3000

Chicken Squisher 3000: Squish-Proof Security

October 16, 2025 by 20 Comments

Keeping chickens in predator-prone areas demands serious fortifications, but even the most robust coop can become a hassle without automation. That’s where [lcamtuf] steps in with his Chicken Squisher 3000, a clever DIY automatic door mechanism that opens and closes based on ambient light levels.

The chicken coop he previously built did not include a mechanism to automatically close the inner door at night, meaning that arrangements would have to be made should [lcamtuf] want to leave town for a couple of days. Not wanting to go with a commercial option for this door as that would require a good deal of modifications to the original door setup, the Chicken Squisher 3000 adds minimal parts to the existing door to now open and close the door at dawn and dusk.

Using a 12 V DC motor with a gear reduction, he was able to generate more than enough torque to open and close the thick wooden door. Instead of a complex geared rack and pinion setup, [lcamtuf] has the motor mounted to a smooth rod that then applies force across the swing of the door attached with a rod end bearing. Driving the door’s automation is an AVR16DD14 microcontroller which is used to read the NSL-A6009 light sensor. [lcamtuf] uses a DRV8231 motor driver for controlling power going to that 12 V motor with the added benefit of being able to adjust stall torque to dial in a value strong enough to overcome the wooden door’s friction, but weak enough to not endanger any of his birds. There are also buttons on the metal enclosure used to override the light sensor should he want to override it manually.

Thanks, [lcamtuf], for sending in your latest weekend project; we love the resourcefulness of using just a handful of cheap parts to make a robust solution for your coop. If you haven’t seen them yet, be sure to check out some of our other chicken coop door hacks featured before.