A Motorized Rotary Shop Table From Scratch

As we’ve seen over the years, it’s possible to bootstrap your own metalworking shop using little more than a pile of scrap steel, a welder, and an angle grinder. With time and dedication, you can build increasingly complex shop tools until you’ve got yourself a nice little post-apocalyptic workshop. It’s the whole idea behind the [Workshop From Scratch] channel, and we never get bored of seeing his incredible backyard engineering.

But eventually, you’ll have built all the basic stuff. What then? Well, as [Workshop From Scratch] shows in a recent video, you can start working on the luxuries. Do you need a motorized table that will let you spin the workpiece and position it an at arbitrary angle? No, probably not. But as the video after the break shows, it’s certainly a handy thing to have around the shop. We especially like how he uses it to quickly and easily produce nearly perfect circular welds.

Note the welded standoffs used to hold on the lid.

From a technical standpoint, this is perhaps one of his more straightforward builds. But at the same time, the attention to detail that he puts into even this “simple” design is phenomenal. Nothing is wasted, and cutoff pieces from one section are often used in imaginative ways elsewhere.

[Workshop From Scratch] is truly a master of working with what you have, and this project is a perfect example. We especially like the tilt mechanism, which uses a massive leadscrew spun by a wiper motor salvaged from an Audi A8 B4. It looks like a fair amount of new hardware went into the control electronics, but even still, we have no doubt that the cost of this build is well below the purchase price of a commercial alternative.

Much like his hydraulic lifting table or motorized plasma cutter, not everyone is going to need something this elaborate in their home shop. But his magnetic vise and mobile drill press cart are far more approachable for the home gamer. Of course even if you don’t follow along and build your own versions of his tools, it’s always worth tuning in just to see him work.

Continue reading “A Motorized Rotary Shop Table From Scratch” →

Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Height-Adjustable Key Caps

Now, we can’t call these LEGO key caps for obvious reasons, but also because they don’t actually work with standard LEGO. But that’s just fine and dandy, because they’re height-adjustable key caps that use the building block principle.

Height-adjustable keycaps in white, with tops removed to show the LEGO-like middles.
Image by [paper5963] via reddit
Now you could just as easily build wells as the dome shape pictured here, and I’d really like to see that one of these days.

In the caption of the gallery, [paper5963] mentions foam. As far as I’ve studied the pictures, it seems to be all 3D-printed material. If they were foam, they would likely be porous and would attract and hold all kinds of nastiness. Right?

[paper5963] says that there are various parts that add on to these, not just flat tops. There are slopes and curves, too. They are also designing these for narrow pitch, and say they are planning to release the files. Exciting!

Continue reading “Keebin’ With Kristina: The One With The Height-Adjustable Key Caps” →

Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Ultimate Portable Split

What do you look for in a travel keyboard? For me, it has to be split, though this condition most immediately demands a carrying solution of some kind. Wirelessness I can take or leave, so it’s nice to have both options available. And of course, bonus points if it looks so good that people interrupt me to ask questions.

A pair of hands poised above a blue split keyboard that packs easily for travel in a 3D-printed case. The case doubles as a laptop stand.
Image by [kleshwong] via YouTube
Depending on your own personal answers to this burning question, the PSKEEB 5 just may be your endgame. And, lucky for you, [kleshwong] plans to open source it soon. All he asks for is your support by watching the video below and doing the usual YouTube-related things.

You’ll see a couple of really neat features, like swing-out tenting feet, a trackpoint, rotary encoders, and the best part of all — a carrying case that doubles as a laptop stand. Sweet!

Eight years in the making, this is the fifth in a series, thus the name: the P stands for Portability; the S for Split. [kleshwong] believes that 36 keys is just right, as long as you have what you need on various layers.

So, do what you can in the like/share/subscribe realm so we can all see the GitHub come to pass, would you? Here’s the spot to watch, and  you can enjoy looking through the previous versions while you wait with your forks and stars.

Continue reading “Keebin’ With Kristina: The One With The Ultimate Portable Split” →

A laboratory benchtop is shown. To the left, there is a distillation column above a collecting flask, with a tube leading from the flask to an adapter. The adapter has a frame holding a glass tube with a teflon stopper at one end, into which a smaller glass tube leads. At the other end of the larger tube is a round flask suspended in an oil bath.

Building A Rotary Evaporator For The Home Lab

The rotary evaporator (rotovap) rarely appears outside of well-provisioned chemistry labs. That means that despite being a fundamentally simple device, their cost generally puts them out of reach for amateur chemists. Nevertheless, they make it much more convenient to remove a solvent from a solution, so [Markus Bindhammer] designed and built his own.

Rotary evaporators have two flasks, one containing the solution to be evaporated, and one that collects the condensed solvent vapors. A rotary joint holds the evaporating flask partially immersed in a heated oil bath and connects the flask’s neck to a fixed vapor duct. Solvent vapors leave the first flask, travel through the duct, condense in a condenser, and collect in the second flask. A motor rotates the first flask, which spreads a thin layer of the solution across the flask walls, increasing the surface area and causing the liquid to evaporate more quickly.

Possibly the trickiest part of the apparatus is the rotary joint, which in [Markus]’s implementation is made of a ground-glass joint adapter surrounded by a 3D-printed gear adapter and two ball bearings. A Teflon stopper fits into one end of the adapter, the evaporation flask clips onto the other end, and a glass tube runs through the stopper. The ball bearings allow the adapter to rotate within a frame, the gear enables a motor to drive it, the Teflon stopper serves as a lubricated seal, and the non-rotating glass tube directs the solvent vapors into the condenser.

The flasks, condenser, and adapters were relatively inexpensive commercial glassware, and the frame that held them in place was primarily made of aluminium extrusion, with a few other pieces of miscellaneous hardware. In [Markus]’s test, the rotovap had no trouble evaporating isopropyl alcohol from one flask to the other.

This isn’t [Markus]’s first time turning a complex piece of scientific equipment into an amateur-accessible project, or, for that matter, making simpler equipment. He’s also taken on several major industrial chemistry processes.

3D printed rotary table

Bearing Witness: Measuring The Wobbles In Rotary Build

3D printing has simplified the creation of many things, but part of making something is knowing just how much you can rely on it. On the [BubsBuilds] YouTube channel, he built a cheap rotary table and then walked through the process of measuring the error inherent in any rotating system.

Starting with a commercial rotary table, [BubsBuilds] decided he wanted a rotary stage that was both lighter and had provisions for motorized movement. Most of the rotary build is 3D printed, with the large housing and table made from PETG, and the geared hub and worm gear printed on a resin printer. The bearings used to support the worm gear are common skateboard bearings. There is also a commercial thrust bearing and 49 larger 9.5 mm ball bearings supporting the rotating tabletop.

There are three different types of runout to be measured on a rotating stage: axial, radial, and angular. Axial runout is fairly straightforward to discern by measuring the vertical variation of the table as it rotates. Radial runout measures how true the rotation is around the center of the table. Angular runout measures how level the table stays throughout its range. Since these two runouts are tied to each other, [BubsBuilds] showed how you can take measurements at two different heights and use trigonometry to obtain both your radial and angular runout

This is a great walk-through of how to approach measuring and characterizing a system that has multiple variables at play. Be sure to check out some of the other cool rotary tables we’ve featured.

Continue reading “Bearing Witness: Measuring The Wobbles In Rotary Build” →

Mobile Coffee Table Uses Legs To Get Around

For getting around on most surfaces, it’s hard to beat the utility of the wheel. Versatile, inexpensive, and able to be made from a wide array of materials has led to this being a cornerstone technology for the past ten thousand years or so. But with that much history it can seem a little bit played out. To change up the locomotion game, you might want to consider using robotic legs instead. That’s what [Giliam] designed into this mobile coffee table which uses custom linkages to move its legs and get itself from place to place around the living room.

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Wood game piece being carved by a CNC mill with a hacked rotary axis

This $12 CNC Rotary Axis Will Make Your Head Spin

[legolor] brings us a great, cheap rotary axis to add to your small 3 axis CNC mills. How are you going to generate G-Code for this 4th axis? That’s the great part, and the hack, that [legolor] really just swapped the Y axis for the rotation. To finish the workflow and keep things cheap accessible to all there’s a great trick to “unwrap” your 3D model so your CAM software of choice thinks it’s still using a linear Y axis and keeps your existing workflow largely intact. While this requires an extra step in Blender to do the unwrapping, we love the way this hack changes as little of the rest of your process as possible. The Blender script might be useful for many other purposes too.

Wood game pieces carved from wood by a CNC mill with a hacked rotary axis

The results speak for themselves too! We thought the 3D printed parts were suspect in a CNC setup, but for the small scale of game pieces and milling wood, the setup is stable enough to produce a surprisingly accurate and detailed finish. If you want to try the same approach with something larger or a tougher material, [legolor] has a suggestion of a tailstock setup that’s still under $100 USD. Continue reading “This $12 CNC Rotary Axis Will Make Your Head Spin” →