Dismanteled Hallicrafters radio on workbench

Shortwave Resurrection: A Sticky Switch Fix On A Hallicrafters

Shortwave radio has a charm all its own: part history, part mystery, and a whole lot of tech nostalgia. The Hallicrafters S-53A is a prime example of mid-century engineering, but when you get your hands on one, chances are it won’t be in mint condition. Which was exactly the case for this restoration project by [Ken’s Lab], where the biggest challenge wasn’t fried capacitors or burned-out tubes, but a stubborn band selector switch that refused to budge.

What made it come to this point? The answer is: time, oxidation, and old-school metal tolerances. Instead of forcing it (and risking a very bad day), [Ken]’s repair involved careful disassembly, a strategic application of lubricant, and a bit of patience. As the switch started to free up, another pleasant surprise emerged: all the tubes were original Hallicrafters stock. A rare find, and a solid reason to get this radio working without unnecessary modifications. Because some day, owning a shortwave radio could be a good decision.

Once powered up, the receiver sprang to life, picking up shortwave stations loud and clear. Hallicrafters’ legendary durability proved itself once before, in this fix that we covered last year. It’s a reminder that sometimes, the best repairs aren’t about drastic changes, but small, well-placed fixes.

What golden oldie did you manage to fix up?

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Ask Hackaday: Is Shortwave On Life Support?

A QSL Card from Radio Moscow probably got many 14-year-olds on government watch lists. (Public domain)

Between World War II and Y2K, shortwave listening was quite an education. With a simple receiver, you could listen to the world. Some of it, of course, was entertainment, and much of it was propaganda of one sort or another. But you could learn a lot. Kids with shortwave radios always did great in geography. Getting the news from a different perspective is often illuminating, too. Learning about other cultures and people in such a direct way is priceless. Getting a QSL card in the mail from a faraway land seemed very exciting back then.

Today, the shortwave landscape is a mere shadow of itself. According to a Wikipedia page, there are 235 active shortwave broadcasters from a list of 414, so nearly half are defunct. Not only are there many “dead” shortwave outlets, but many of the ones that are left are either not aimed at the world market or serve a niche group of listeners.

You can argue that with the Internet, you don’t need radio, and that’s probably correct in some ways but misses a few important points. Indeed, many broadcasters still exist as streaming stations or a mix of radio and streaming. I have to admit I listen to the BBC often but rarely on the air. My computer or phone plays it in crystal clarity 24 hours a day.

A future Hackaday author in front of an Eico shortwave radio

So, while a 14-year-old in 1975 might be hunched over a radio wearing headphones, straining to hear NHK World Radio, these days, they are likely surfing the popular social media site of the week. You could easily argue that content on YouTube, Instagram, and the like can come from all over the world, so what’s the problem?

The problem is information overload. Faced with a shortwave radio, there were a limited number of options available. What’s more, only a small part of the band might be “open” at any given time. It isn’t like the radio could play games or — unless you were a ham — allow you to chat with your friends. So you found radio stations from Germany to South Africa. From China and Russia, to Canada and Mexico. You knew the capital of Albania. You learned a little Dutch from Radio Nederlands.

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A Nostalgic Look At A Kid’s Shortwave Receiver

[Mikrowave1] had a Unelco shortwave receiver as a kid. This was a typical simple radio for the 1960s using germanium and silicon transistors. It also had plug-in coils you had to insert into sockets depending on the frequency band you wanted to receive.

While simple AM radios were all the rage, they didn’t have to operate at higher frequencies. [Mikrowave1] shows some of the design tricks used to allow the radio to operate in the upper part of the spectrum. Otherwise, the radio is the usual superhet design using lower frequency germanium PNP transistors in the IF stage. You get a look inside the radio and a peek at a similar schematic along with notes on where the radio is different.

But how does it work? For an old single-conversion receiver, it works well enough. Of course, when the radio was new, there were many more interesting stations on shortwave. Today, he had to settle for some ham radio stations and CHU, the Canadian time and frequency station.

There were six pairs of coils built on top of tube sockets. The coil was actually more than a coil. There were other components in the case that adjusted other radio parameters based on the frequency.

[Mikrowave1] has been on a toy kick lately, and we’ve enjoyed it. This radio looks simple compared to the Radio Shack one that every kid wanted in the 1970s. Well. Every hacker kid, at least.

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Stressless Shortwave Reviewed

[Dan Robinson] picked up a shortwave receiver known as the “stressless” receiver kit. We aren’t sure if the stress is from building a more complicated kit or operating a more complicated receiver. Either way, it is an attractive kit that looks easy to build.

Presumably to reduce stress, the VFO and receiver boards are already built, so assembly is just a few hours connecting large components and boards. As kits go, this is a fairly simple one. We were surprised to read that the supplier says you can’t upgrade the firmware. We, of course, wonder if that’s true.

For technical specs, the receiver is AM only and can operate from 100 kHz to 30 MHz. It uses a double conversion with intermediate frequencies of 21.4 MHz and 455 kHz. There’s a BNC connector on the back, and the radio requires 11 to 15V on the input. Apparently, the frequency generator inside is an SI5351. The sensitivity and selectivity numbers look very good for an AM radio.

We were surprised to see the radio didn’t have provisions for SSB since AM-only makes it not as useful for hams or others interested in non-broadcast transmissions. If we are doing our conversions correctly, the kit is fairly pricey, too, especially considering that it is AM only.

Still, we like that you could easily assemble a nice-looking radio kit. We were interested in hearing it perform, and [Dan’s] video lets us virtually try it out without the effort. We’ve seen the SI5351 on a carrier if you want to roll your own. Come to think of it, we’ve seen several.

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A Classic Shortwave Radio Restored

Before the Internet, if you wanted to hear news from around the world, you probably bought a shortwave receiver. In the golden age of world band radio, there was a great deal of high-quality programming on the shortwave bands and a large variety of consumer radios with shortwave bands. For example, the Sony CRF-160 that [M Caldeira] is restoring dates from the late 1960s or early 1970s and would have been a cool radio in its day. It retailed for about $250 in 1972, which sounds reasonable, but — don’t forget — in 1972 that would have been a 10% downpayment on a new car or enough to buy a Big Mac every day for a year with change left over.

As you can see in the video below, the radio seemed to work well right out of the gate, but the radio needed some rust removal and other sprucing up. However, it is an excellent teardown, with some tips about general restoration.

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Russia’s New Mystery Shortwave Station

The Buzzer, also known as UVB-76 or UZB-76, has been a constant companion to anyone with a shortwave radio tuned to 4625 kHz. However, [Ringway Manchester] notes that there is now a second buzzer operating near in frequency to the original. Of course, like all mysterious stations, people try to track their origin. [Ringway] shows some older sites for the Buzzer and the current speculation on the current transmitter locations.

Of course, the real question is why? The buzzing isn’t quite nonstop. There are occasional voice messages. There are also jamming attempts, including one, apparently, by Pac Man.

Some people think the new buzzer is an image, but it doesn’t seem to be the same signal. The theory is that the buzzing is just to keep the frequency clear in case it is needed. However, we wonder if it isn’t something else. Compressed data would sound like noise.  Other theories are that the buzzing studies the ionosphere or that it is part of a doomsday system that would launch nuclear missiles. Given that the signal has broken down numerous times, this doesn’t seem likely.

What’s even stranger is that occasional background voices are audible on the signal. That implies that buzzing noise isn’t generated directly into the transmitter but is a device in front of a microphone.

We’ve speculated on the buzzer and the jamming efforts around it before. Not exactly a numbers station, but the same sort of appeal.

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Simple Breadboard SDR For Shortwave

One of the best ways to learn about radios is to build your own, even in the age of cheap SDR dongles. [Aniss Oulhaci] demonstrates this with a simple HF SDR receiver built on a breadboard.

The receiver takes the form of a simplified Tayloe detector. An RF preamp circuit amplifies the signal from a shortwave antenna and feeds it into a 74HC4066D analog switch, which acts as a switching mixer. It mixes the input signal with the local oscillator’s I and Q signals to produce the intermediate frequency signals. The local oscillator consists of a SI5351 clock generator with a 74HC74D flip-flop to generate the I and Q pair. The signals pass through a low pass filter stage and get amplified by an LM358 op amp, resulting in the IQ signal pair being fed to a computer’s stereo sound card.

An Arduino is used to control the SI5351 clock generator, which in turn is controlled by the same program created for the SDR Shield. With the audio signal fed to HDSDR, [Aniss] was able to pick up a shortwave radio broadcaster.

While this is by no means a high-performance receiver, building an SDR on a breadboard is still a great weekend project, with plenty of potential for further experimentation.

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