Syringes Put The Squeeze On This Mini Drill Press

July 5, 2020 by 19 Comments

If you’re making your own PCBs for through-hole projects at home, getting the board etched is only half the battle; you’ve still got to drill all those little holes. It’s a tedious process, and if you’ve got a lot of them, doing them freehand with a drill just isn’t going to cut it. Which is why [Ruchir Chauhan] built this tiny 3D printed drill press.

This design is actually interesting for a number of reasons. The fact that it’s primarily 3D printed is a big one, though of course it’s not the first time we’ve seen that. We also like the minimal part count and low-cost, which is sure to appeal to those looking to produce PCBs on a budget. But the most impressive feature has to the hydraulic system [Ruchir] has come up with to actually do the drilling.

Rather than pulling an arm to lower the bit towards the work piece, a system utilizing four syringes, some water, and a bit of tubing is used to pull the tool down. This might seem extravagant, but if you’ve got a lot of holes to drill, this design is really going to save your arms. This method should also give you more consistent and accurate results, as you won’t be putting any torque on the structure as you would with a manually operated press.

[Ruchir] doesn’t offer much in the way of instructions on the project’s Hackaday.io page, but once you print out all of the provided STLs and get your syringes ready to go, the rest should be fairly self explanatory. Personally we might have added a smooth steel rod in there to make sure the movement is nice and straight, but we can see the appeal of doing it with a printed part to keep things cheap.

Looking for more ideas? If you’re after something a bit larger we might suggest this one made from PVC pipes, and this 3D printed desktop press would look good on anyone’s bench. Just don’t blame us if your arms get tired.

Continue reading “Syringes Put The Squeeze On This Mini Drill Press” →

Reviving A DOA Smart Bulb With Custom Firmware For Its ESP8266

July 5, 2020 by 14 Comments

There are some incredibly cheap WiFi smart bulbs on the market these days, but as is often the case, you tend to get what you pay for. When [Viktor] took delivery of his latest bargain basement bulb, the thing didn’t even work. So much for Quality Assurance. On the plus side, it was a great excuse to pop it open and replace the firmware.

For anyone wondering, [Viktor] never actually figured out why the bulb didn’t work. Its ESP8266-based control board was getting power, and data was getting spit out of the serial port when he connected it to the computer (although he never got the communications settings right to actually see what it was saying). But he also didn’t care much; once he confirmed that the hardware was good, he just uploaded the custom firmware he’d previously developed for another ESP8266 bulb.

Of course, it wasn’t quite that easy. The chances that both bulbs would have used the same GPIO pins to control the red, green, blue, and white LEDs were pretty slim. But after some testing and modifications to the code, he was able to fire them up. The other issue was a bit trickier, as it turned out the bulb’s flash chip was too small to hold his firmware’s web configuration pages. So he had to break out the hot air gun and replace the SPI flash chip with something a bit roomier. We suppose he could have just made smaller web pages… but where’s the fun in that?

Even with the chip swap, this looks a lot easier than building your own smart bulbs from scratch. With so many cheap ESP8266 bulbs on the market, it seems there’s never been a better time to code your own home lighting solution.

Bathymetric Map Uses Edge Lighting To Stunning Effect

July 5, 2020 by 8 Comments

A bathymetric map is one concerning the floor or bottom of a body of water. It’s the wet equivalent of a topographical map. Combine this with humanity’s inherent taste in seaside real estate, and they can be quite attractive when done correctly. We’d say this effort from [pubultrastar] hits the mark.

Created as a commission piece, the subject of the map is Tichigan Lake in Wisconsin, USA. Made on a Glowforge laser cutter, the design is built of layers of lasercut wood stacked up to represent the natural contours of the bottom of the lake. There’s also a layer of acrylic included, to which special standoffs are fitted. These standoffs hide blue LEDs inside, which allow the acrylic to be edge lit without the LEDs themselves being visible.

The final effect is impressive, with the blue water contrasting artfully with the laser-engraved wood front panel when the lights are turned on. It’s an excellent conversation piece, particularly for those with a waterfaring bent. It’s not the first bathymetric map we’ve featured, either, with this book serving as a particularly stunning example.

Slothbot Lives Up To Its Name

July 5, 2020 by 5 Comments

For moving about in the real world, robots can crawl along the ground or take to the sky. Both options have disadvantages, with obstacles being a problem on the ground and flying being very energy intensive. What we don’t often see are robots that move along aerial cables, which can offer the best of both worlds for certain use cases. Taking inspiration from a sloth’s slow and efficient movement through the trees, researchers from Georgia Tech created a robot to crawl slowly along a cable network and monitor the world around it, and of course named it Slothbot.

The cable switching mechanism

Slothbot trades speed for efficiency, letting it operate for very long periods on solar power alone. It does require the set up and maintenance of a cable network, but that brings the advantage of no obstacles, and the ability to stop and recharge. To us the most interesting feature is the cable switching mechanism, that allows it to navigate its way along a web of interconnected cables.

Ring gears with a section removed hold the upper part of the pulley mechanism, but can rotate it’s opening to the left or right to allow an interconnecting cable to pass through,  The body is in two pieces, with an actuated hinge in the middle to allow it to turn onto a different cable section. Each section of the body also has a powered wheel which pushes up against the cable and moves the robot along slowly. Not surprisingly, researchers say that making the cable switching mechanism reliable is the biggest challenge. It does look like the current design would not work well with thicker cable joints. Watch the video after the break for a better look at the mechanism Continue reading “Slothbot Lives Up To Its Name” →

Finding A Secret Message From A Gaming Legend

July 4, 2020 by 6 Comments

Satoru Iwata is perhaps best remembered for leading Nintendo through the development of the DS and Wii, two wildly successful systems which undeniably helped bring gaming to a wider and more mainstream audience. But decades before becoming the company’s President in 2002, he got his start in the industry as a developer working on many early console and computer games. [Robin Harbron] recently decided to dig into one of the Iwata’s earliest projects, Star Battle for the VIC-20.

Finding the message was easy, if you knew were to look.

It’s been known for some time that Iwata, then just 22 years old, had hidden his name and a message in the game’s source code. But [Robin] wondered if there was more to the story. Looking at the text in memory, he noticed the lines were actually null-terminated. Realizing the message was likely intended to get printed on the screen at one point during the game’s development, he started hunting for a way to trigger the nearly 40 year old Easter Egg.

As it turns out, it’s hidden behind a single flag in the code. Just change it from 0 to 1, and the game will display Iwata’s long-hidden credit screen. That proved the message was originally intended to be visible to players, but it still didn’t explain how they were supposed to trigger it during normal game play.

That’s where things really get interesting. As [Robin] gives us a guided tour through Star Battle’s inner workings, he explains that Iwata originally intended the player to hit a special combination of keys to tick over the Easter Egg’s enable flag. All of the code is still there in the commercial release of the game, but it’s been disabled. As Iwata’s life was tragically cut short in 2015 due to complications from cancer, we’ll perhaps never know the reason he commented out the code in question before the game was released. But at least we can now finally see this hidden message from one of gaming’s true luminaries.

Last time we heard from [Robin], he’d uncovered a secret C64 program hidden on a vinyl record. With his track record so far, we can’t wait to see what he digs into next. Continue reading “Finding A Secret Message From A Gaming Legend” →

An RGB Backlight For The Nokia 5110 LCD

July 4, 2020 by 13 Comments

Hardware hackers love the Nokia 5110 LCD. Or at least, they love the clones of it. You can pick up one of these panels for a couple bucks wherever electronic bits and bobs are sold, and integrating it into your project is a snap thanks to all the code and documentation floating around out there. But while it might be cheap and reliable, it’s not a terribly exciting component.

Which is perhaps why [Miguel Reis] thought he’d spruce it up a bit with an RGB backlight. While we’ll admit that this hack is mostly about looking cool, it’s not entirely without practical application. If your gadget experiences some kind of fault, having it flash the LCD bright red is sure to get somebody’s attention from across the room.

The board itself is very straightforward, with four MHPA1010RGBDT RGB LEDs and a couple of passives to keep them happy. The Nokia 5110 LCD module just pops right on, and beyond the extra pins added for the three LED colors, gets wired up the same as before. The backlight LEDs just need a few spare GPIO pins on your microcontroller to drive them, and away you go.

[Miguel] is currently selling his RGB version of this iconic LCD on Tindie for only a couple dollars more than the standard version, so it looks like a pretty cheap way to add a little bling to your next project. (Tindie is owned by Supplyframe, which also owns Hackaday. But they didn’t put us up to adding this link.)

A Word Clock You Don’t Have To Actually Build To Enjoy

July 4, 2020 by 1 Comment

The great thing about word clocks is that while they all follow the same principle of spelling out the time for you, they come in so many shapes, sizes, and other variations, you have plenty of options to build one yourself. No matter if your craft of choice involves woodworking, laser cutting, PCB design, or nothing physical at all. For [Yasa], it was learning 3D modeling combined with a little trip down memory lane that led him to create a fully functional word clock as a rendered animation in Blender.

Inspired by the picture of a commercially available word clock, [Yasa] remembered the fun he had back in 2012 when he made a Turkish version for the Pebble watch, and decided to recreate that picture in Blender. But simply copying an image is of course a bit boring, so he turned it into an actual, functioning clock by essentially emulating a matrix of individually addressable LEDs using a custom texture he maps the current time to it. And since the original image had the clock positioned by a window, he figured he should have the sun move along with the time as well, to give it an even more realistic feel.

Of course, having the sun situation in real-time all year round would be a bit difficult to render, so [Yasa] choose to base the scene on the sun during spring equinox in his hometown Stockholm instead. You can see the actual clock showing your local time (or whichever time / time zone you set your device to) on his website, and his write-up is definitely a fun read you should check out if you’re interested in all the details or 3D modeling in general — or just to have a look at a time lapse of the clock itself. As he states, the general concept could be also used to model other word clocks, so who knows, maybe we will see this acrylic version or a PCB version of it in the future.