High Voltage Etch A Sketch

What do you get when you mix a simple X/Y plotter, a Flyback transformer, and an unhealthy disregard for safety? Possibly the worlds most dangerous jumbo Etch a Sketch! [Kalboon] started off by making an imprecise X/Y movement device, similar to a CNC machine setup, but with less emphasis on precision. This rig is powered by some commonly salvagable materials, including an old scanner, a remote control car, and some hobby servos. We like this approach because most of these materials could be scrounged from a parts bin, surplus sale, or craigslist for little to no actual cost. The flyback transformer comes from an old TV or monitor, though if you have common sense safety concerns, we would recommend just mounting a dry erase marker and a dry erase board to substitute out the high voltage bits. For people wanting a low cost introduction project to making a CNC or Makerbot style build, this isn’t a bad place to start.

Massive Etch A Sketch From TV Screen

[youtube=http://www.youtube.com/watch?v=Mhu3zojL5Y4]

[Jeri] put together an absolutely massive Etch A Sketch for The FatMan and Circuit Girl show. She had removed the DLP chip from an HD rear projection TV and decided to repurpose the 52inch screen. The movement mechanism uses pulleys from screen doors with nylon lines. The two sets of lines are fed in a criss cross pattern so that the parallel lines move in the same direction. The lines move tent poles in the x and y which controls the movements of the golf tee stylus. It’s driven by two high torque motors from $9 Harbor Freight 18V drills. They tried several different powders, but ended up using aluminum powder from an original Etch A Sketch because it sticks to everything. It will eventually be hooked up for IRC bot control once they get a large enough h-bridge.

[via adafruit]

Functional Etch A Sketch Costume

etchasketch

We love all of the creative Halloween costumes that have started trickling in now that the holiday is finally over, and people have found time to document their last minute projects. Take this functional Etch A Sketch costume made by [mazinbenny]. The knobs are lawnmower wheels. The pulley system is strung with 1/16″ wire rope to move a carrier for a dry erase marker. The marker draws directly on an acrylic screen. HowStuffWorks has a post on how a real aluminum powder based Etch A Sketch works.

We’ve covered more technical Etch A Sketch projects in the past. We’ve seen them hooked up to computer mice, drawing portraits at Maker Faire, and commenters have even suggested turning mechanical dry erase boards into giant Etch A Sketches.

Sketchy Logg Dogg Logging Robot Remote Control Hacking

When we last left [Wes] amidst the torn-open guts of his Logg Dogg logging robot, he had managed to revitalize the engine and dug into the hydraulics, but one big obstacle remained: the lack of the remote control unit. In today’s installment of the Logg Dogg series, [Wes] summarizes weeks of agony over creating a custom circuit based around a microcontroller, a joystick and a lot of relays and other bits and pieces to drive the solenoids inside the logging machine that control the hydraulics.

Giving the remote controller a bench test before connecting to the logging robot (Credit: Watch Wes Work)

Most of the struggle was actually with the firmware, as it had to not only control the usual on/off solenoids, but also a number of proportional solenoid valves which control things like the track speed by varying the hydraulic flow to the final drives.

This requires a PWM signal, which [Wes] generated using two MOSFETs in a closed-feedback system, probably because open loop controls with multi-ton hydraulic machinery are not the kind of excitement most people look forward to.

Ultimately he did get it sorted, and was able to take the Logg Dogg for its first walk since being rescued from a barn, which both parties seemed to rather enjoy. The background details of this machine and the project can be found in our first coverage.

We’re looking anxiously forward to the next episode, where the controller goes wireless and the sketchiness gets dialed down some more.

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Better Coding Through Sketching

Back in the late 1970s and early 1980s, engineering students would take a few semesters of drafting and there would usually be a week or two of “computer-aided drafting.” In those days, that meant punching cards that said RECTANGLE 20,30 or something like that and getting the results on a plotter. Then we moved on to graphical  CAD packages, but lately, some have gone back to describing rather than drawing complex designs. Cornell University researchers are trying to provide the same options for coding. They’ve built a Juypter notebook extension called Notate that allows you to sketch and handwrite parts of programs that interact with traditional computer code. You can see a video about the work below.

The example shows quantum computing, but the idea could be applied to anything. The example has sketches that generate quantum circuits. Naturally, there is machine learning involved.

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Homemade SawStop Attachment Is Just About As Sketchy As It Sounds

TL;DR — when [Colin Furze] is your “safety inspector,” you really should be reconsidering your project goals.

Most of us have probably by now seen the SawStop brand of self-stopping table saw, which detects when something meatier than wood has the bad taste to touch the spinning blade, more or less instantly stopping it and preventing sudden traumatic amputations. It’s an outstanding idea, and we’d love to see the technology built into all table saws. But alas, SawStop saws are priced out of reach for many woodworkers, which left [Ruth Amos] to roll her own DIY version of the system.

It should be stated right off the bat that none of what [Ruth] does here is a good idea, and that everything shown is really just a proof of concept. The basis for her build was a somewhat flimsy-looking contractor-style saw, to which [Ruth] attached an Arduino set up to detect when something conductive touches the blade. She shares no particulars on the sensing method, but our guess is capacitive coupling. She then sets about experimenting with a series of above-table gizmos to arrest the blade, with limited success, plus all the attachments would make the saw essentially useless. But working above the table does make sense in the prototyping phase, and allowed her to figure out what wouldn’t work.

In the end, it was an electromagnetic clutch from an electric lawnmower that seemed to do the trick, albeit at the expense of heavy mods to the saw and a considerable increase in the system’s angular momentum. Nonetheless, the blade stops pretty close to instantly in the old hot dog test. It doesn’t drop the blade below the table, of course, and the hot dog is a little worse for the wear, but it’s still pretty impressive.

We’ve discussed SawStop’s technology before and why it isn’t perhaps as widely available as it should be, if you’re curious.

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Blender screen with CAD drawing

CAD Sketcher, It’s Parametric CAD For Blender

It’s very early days for CAD Sketcher, a new parametric CAD add-on for Blender by [hlorus], but it looks very promising.

We do a lot of 3D work and like Blender as an environment. It’s always annoying that Blender doesn’t do parametric modeling, so we’re forced into a dedicated CAD package. Blending the two for that robot ocelot is always particularly annoying.

CAD Sketcher lets the user make a ‘sketch’, a 2D drawing. They then  constrain it, saying “this line is vertical, that line is parallel to this one”, until the sketch is fully defined. It’s a normal part of parametric modelling. This is powerful when your model needs refined over and over.

There’s an old adage, “Better a tool that does 90% of the job well than one that does 100% poorly”. For CAD systems, (and much other software), we’d suggest “Better a tool that does 90% of the job well and works with whatever does the other 10%”.

3D render of gaurd
Guard Drawn In CAD Sketcher And Blender

We tried a test part, and being in Blender’s universe showed its value. CAD Sketcher doesn’t do bevels and rounds yet, and probably won’t for a while. But Blender’s perfectly happy doing them.

It’s not going to put SolidWorks out of business any time soon, but it’s a very promising new development. We hope it gathers some community and encourage contributions.

We cover CAD frequently, like the recent advances with CadQuery  and the port of OpenSCAD to WASM.

[thanks paulvdh]

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