Etching Large Brass Sheets Is Harder Than You Think

One of my favorite ways to think of engineering is that a glass is not half empty or half full, only twice as large as it needs to be. As useful as that idea is, it also means that I rarely put any effort into the aesthetics of my projects – I learn or accomplish what I need, desolder and recycle the components, then move on. Few of my projects are permanent, and custom cases tend to be non-reusable, so I skip the effort and expense.

Once in a while though, I need to make a gift. In that case form and function both become priorities. Thankfully, all that glitters is not gold – and over the last year I’ve been learning to etch the copper alloys commonly classified as ‘brass’. We’ve covered some truly excellent etched brass pieces previously, and I was inspired to try and etch larger pieces of metal (A4 and larger) without sacrificing resolution. I thought this would be just like etching circuits. In fact, I went through several months of failed attempts before I produced anything halfway decent!

Although I’m still working on perfecting my techniques, I’ve learned enough in the meantime to give a report. Read on if you’re feeling the need for more fancy brass signs in your life.

Continue reading “Etching Large Brass Sheets Is Harder Than You Think”

A Faithful Replica Of An Early Computer Trainer

Turn the clock back six decades or so and imagine you’re in the nascent computer business. You know your product has immense value, but only to a limited customer base with the means to afford such devices and the ability to understand them and put them to use. You know that the market will eventually saturate unless you can create a self-sustaining computer culture. But how does one accomplish such a thing in 1961?

Enter the Minivac 601. The brainchild of no less a computer luminary than Claude Shannon, the father of information theory, the Minivac 601 was ostensibly a toy in the vein of the “100-in-1” electronics kits that would appear later. It used electromechanical circuits to teach basic logic, and now [Mike Gardi] has created a replica of the original Minivac 601.

Both the original and the replica use relays as logic switches, which can be wired in various configurations through jumpers. [Mike]’s version is as faithful to the original as possible with modern parts, and gets an extra authenticity boost through the use of 3D-printed panels and a laser-cut wood frame to recreate the look of the original. Sadly, the unique motorized rotary switch, used for both input and output on the original, has yet to be fully implemented on the replica. But everything else is spot on, and the vintage look is great. Extra points to [Mike] for laboriously recreating the original programming terminals with solder lugs and brass eyelets.

We love seeing this retro replica, and appreciate the chance to reflect on the genius of its inventor. Our profile of Claude Shannon is a great place to start learning about his other contributions to computer science. We’ve also got a deeper dive into information theory for the curious.

Thanks to [Granz] for the tip.

Gaze Upon This Intricate Victorian-Era Time Lock

The concept of a time lock is an old one, and here you can see an example of the clockwork and gears version that kept vaults sealed against unauthorized openings. Even if the correct combination was known, these devices prevented opening until a pre-arranged amount of time had passed. The fine folks at [Industrial Alchemy] got a copy of a Yale Triple L mechanical time lock, and like other devices of its kind it required manual winding to function. Since the device as a whole was sealed against tampering, winding and setting was done with a key via the small holes in the front.

These devices were mounted on the inside of a vault door, and worked by mechanically interfacing with the lock mechanism in a variety of different ways depending on make and model. While the time lock was engaged, opening the door was prevented even if the correct combination was used. You may notice the multiple movements; this was for redundancy. The movements were interfaced in a mechanical OR arrangement, meaning that the first one to count down to zero would disengage the time lock. In the case of a malfunction, the backup movements would be responsible for preventing a total lockout — a condition as inconvenient and embarrassing as it would be costly.

Embedded below is a video that focuses on swapping movements in a time lock, but happens to also do a good job of showing off the mechanical design and components. Clockwork was the high technology of its time, and interest in it has seen something of a resurgence now that 3D printing is commonplace.

Continue reading “Gaze Upon This Intricate Victorian-Era Time Lock”

Little Lamp To Learn Longer Leaps

Reinforcement learning is a subset of machine learning where the machine is scored on their performance (“evaluation function”). Over the course of a training session, behavior that improved final score is positively reinforced gradually building towards an optimal solution. [Dheera Venkatraman] thought it would be fun to use reinforcement learning for making a little robot lamp move. But before that can happen, he had to build the hardware and prove its basic functionality with a manual test script.

Inspired by the hopping logo of Pixar Animation Studios, this particular form of locomotion has a few counterparts in the natural world. But hoppers of the natural world don’t take the shape of a Luxo lamp, making this project an interesting challenge. [Dheera] published all of his OpenSCAD files for this 3D-printed lamp so others could join in the fun. Inside the lamp head is a LED ring to illuminate where we expect a light bulb, while also leaving room in the center for a camera. Mechanical articulation servos are driven by a PCA9685 I2C PWM driver board, and he has written and released code to interface such boards with Robot Operating System (ROS) orchestrating our lamp’s features. This completes the underlying hardware components and associated software foundations for this robot lamp.

Once all the parts have been printed, electronics wired, and everything assembled, [Dheera] hacked together a simple “Hello World” script to verify his mechanical design is good enough to get started. The video embedded after the break was taken at OSH Park’s Bring-A-Hack afterparty to Maker Faire Bay Area 2019. This motion sequence was frantically hand-coded in 15 minutes, but these tentative baby hops will serve as a great baseline. Future hopping performance of control algorithms trained by reinforcement learning will show how far this lamp has grown from this humble “Hello World” hop.

[Dheera] had previously created the shadow clock and is no stranger to ROS, having created the ROS topic text visualization tool for debugging. We will be watching to see how robot Luxo will evolve, hopefully it doesn’t find a way to cheat! Want to play with reinforcement learning, but prefer wheeled robots? Here are a few options.

Continue reading “Little Lamp To Learn Longer Leaps”

Hackaday Podcast 016: 3D Printing With Steel, Molding With Expanded Foam, QUIP-Package Parts, And Aged Solder

Join Editors Elliot Williams and Mike Szczys to recap the week in hardware hacking. This episode looks at microfluidics using Shrinky Dinks, expanding foam to build airplane wings, the insidious effect of time on component solder points, and Airsoft BBs used in 3D printing. Finishing out the episode we have an interview with two brothers who started up a successful business in the Shenzhen electronics markets.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 016: 3D Printing With Steel, Molding With Expanded Foam, QUIP-Package Parts, And Aged Solder”

The Simplest Of Pseudo Random Number Generators

A truly random number is something that is surprisingly difficult to generate. A typical approach is to generate the required element of chance from a natural and unpredictable source, such as radioactive decay or thermal noise. By contrast it is extremely easy to generate numbers that look random but in fact follow a predictable sequence. A shift register with feedback through an XOR of its output and one of its stages will produce a continuous stream of pseudo-random bits that repeat after a set period.

[KK99] has created the simplest possible pseudo-random binary sequence generator, using a three-bit shift register. It’s realised on a pleasingly retro piece of perfboard, with a CD4047 as clock generator and a 74HC164 shift register doing the work. Unusually the XOR gate is made from discrete transistors, 2N3053s in bulky TO39 packages, and for a particularly old-fashioned look a vintage HP LED display shows the currently generated number. A relatively useless pseudo-random sequence with a period of seven bits is the result, but the point of this circuit is to educate rather than its utility. You can see it in operation in the video below the break.

We had a demonstration of the dangers of using a pseudo-random sequence back in 2016. The German military cipher nicknamed “Tunny” by British codebreakers relied upon a mechanical sequence generator, and the tale of its being cracked led to the development of Colossus, the first stored-program electronic computer.

Continue reading “The Simplest Of Pseudo Random Number Generators”

Cyphercon Badge Has A Paper Tape Reader Built In

Cyphercon 4.0 came to life in Milwaukee, Wisconsin on Thursday and the conference badge is a brilliant and engaging design. At first glance it looks like a fairly mundane rectangular badge. But a closer look reveals simplistic elegance wrapping around some clever mechanical design and the awesome interactive mechanism of being able to read paper tape.

That’s right, this badge can read the series of holes punched in the long paper strips you normally associate with old iron of 50 years ago.

Continue reading “Cyphercon Badge Has A Paper Tape Reader Built In”