Color Your World With This CNC Painting Robot

August 6, 2019 by 16 Comments

Let’s say you’ve watched a few episodes of “The Joy of Painting” and you want your inner [Bob Ross] to break free. You get the requisite supplies for oil painting – don’t forget the alizarin crimson! – and start to apply paint to canvas, only to find your happy little trees are not so happy, and this whole painting thing is harder than it looks.

[Saint Bob] would certainly encourage you to stick with it, but if you have not the patience, a CNC painting robot might be a thing to build. The idea behind [John Opsahl]’s “If Then Paint” is not so much to be creative, but to replicate digital images in paint. Currently in the proof-of-concept phase, If Then Paint appears to have two main components: the paint management system, with syringe pumps to squeeze out different paints to achieve just the right color, and the applicator itself, a formidable six-axis device that supports tool changes by using different brushes chucked up into separate hand drill chucks. The extra axes at the head will allow control of how the brush is presented to the canvas, and also allow for cleaning the brush between colors. The videos below show two of the many ways [John] is exploring to clean the brushes, but sadly neither is as exciting as the correct [Bob Ross] method.

It looks like If Then Paint has a ways to go yet, but we’re impressed by some of the painting it has produced already. This is just the kind of project we like to see in the 2019 Hackaday Prize – thought out, great documentation, and a lot of fun.

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Micro-Sized Flex For Commercial Quality Bodging

July 29, 2019 by 9 Comments

We love watching the creativity unleashed by the democratization of once-exotic technologies. The casualness by which one can order a cheap, small run of PCBs has unlocked a flood of fine pitch components and projects which look commercial quality even with a total build volume of one. Now the once mythical flex PCB has been falling from it’s stratospheric pricing and with OSHPark’s offering it feels like we’re at the inflection point. [qwertymodo] leveraged this by creating a beautifully twisted flex to add link port support to the Super Game Boy

In the mid-90’s Nintendo released the Super Game Boy, a cartridge for the SNES which allowed you to play Game Boy games on the big screen. Each cartridge was in fact an entire Game Boy with the appropriate hardware to present it in a way the host console could interface with, but missing some of the hardware a standalone Game Boy would include like a link port to connect it to another system. This mod fixes this limitation by bridging the correct pins out from the CPU to a breakout board which includes the link port connector. For general background on what’s going on here, check out [Brian]’s article from April describing a different mod [qwertymodo] executed to the same system.

What’s fascinating is how elegant the mod is. Using a a flex here to create a completely custom, strangely shaped, one-of-a-kind adapter for this random IC, in low volume is an awesome example of the use of advanced manufacturing techniques to take our hacks to the next level. It reminds us a little of the method [Scotty] used to add the headphone jack to his iPhone 7 back in 2017. At the time that seemed like a technology only available to hackers who could speak a little Mandarin and lived in Shenzhen.

Detailed information on this hack is a little spread out. There is slightly more info in these tweets, and if you have a Super Game Boy crying out for a link port the adapter flexes are sometimes available here. Look beyond the break to see what the mod originally looked like sans-flex.

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Getting Hackers Excited About Cable Robots

July 18, 2019 by 22 Comments

Ever since he looked into them as a way to water and care for his plants, [Tom] has been fascinated with cable robots. These high-flying gadgets can move in three dimensions over huge areas, provided you’ve got the ability to string up the aforementioned cables. But despite their flexibility, there hasn’t been a whole lot of hobbyist level development with these unique systems.

With his entry into the 2019 Hackaday Prize, [Tom] is hoping to change that. He’s learned a lot by building his own cable robots, and now wants to take it to the next level. Ideally with collaboration from the community, if he can find other hackers looking to outfit their homes or workshops with their own miniature sky cranes.

So what can you do with a cable robot? In the video after the break, [Tom] shows one of his creations dutifully transporting beer cans across the room and stacking them into a pyramid. Admittedly this isn’t a particularly useful capability (unless you run a bar, perhaps), but it does show the speed and dexterity of the system even when crossing large distances. If you’ve ever wanted to play the home edition of “Automate the Freight”, this one’s for you.

The system uses a trio of 36 volt stepper motors powered by a homebrew SLA7078 driver that [Tom] designed himself. Each stepper turns a geared-down spindle to which a strong cable is attached. With some clever routing around the workspace, careful orchestration of these small winches can be used to move the point where all the cables meet in 3D space. All that’s left is mounting your gadget of choice to this central point, and away you go.

We’ve seen the concept used commercially, but as far as hobbyist projects go, the most activity we’ve seen in this space would have to be the various room sized 3D printers that have popped up over the years. It would be interesting to see what kind of interesting projects the community could come up with if they had something with a little more muscle.

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LEGO-Based Robot Arm With Motion Planning

July 14, 2019 by 1 Comment

Robotic arms have found all manner of applications in industry. Whether its welding cars, painting cars, or installing dashboards in cars, robotic arms can definitely do the job. However, you don’t need to be a major automaker to experiment with the technology. You can build your own, complete with proper motion planning, thanks to Arduino and ROS.

Motion planning is important, as it makes working with the robotic arm much easier. Rather than having to manually specify the rotation of each and every joint for every desired movement, instead mathematics is used to figure everything out. End effectors can be moved, and software will figure out the necessary motions required to achieve the end results. This functionality is baked into Robot Operating System (ROS) and proves useful to this project.

The construction of this particular arm is impressive in its simplicity, too. It has 7 degrees of freedom, which is plenty to play with. The arm is built out of LEGO Technic components, which are attached to the servos with the addition of some 3D printed components. It’s a smart and simple way to integrate the servos into the LEGO world, and we’re surprised we don’t see this more often.

Robotic arms remain an area of active research; there are even efforts to allow them to self-correct in the event of damage. Video after the break.

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Paint The Rainbow With This Skittle-Dropping Pixel Art Robot

July 12, 2019 by 7 Comments

We hackers just can’t get enough of sorters for confections like Skittles and M&Ms, the latter clearly being the superior candy in terms of both sorting and snackability. Sorting isn’t just about taking a hopper of every color and making neat monochromatic piles, though. [JohnO3] noticed that all those colorful candies would make dandy pixel art, so he built a bot to build up images a Skittle at a time.

Dubbed the “Pixel8R” after the eight colors in a regulation bag of Skittles, the machine is a largish affair with hoppers for each color up top and a “canvas” below with Skittle-sized channels and a clear acrylic cover. The hoppers each have a rotating disc with a hole to meter a single Skittle at a time into a funnel which is connected to a tube that moves along the top of the canvas one column at a time. [JohnO3] has developed a software toolchain to go from image files to Skittles using GIMP and a Python script, and the image builds up a row at a time until 2,760 Skittle-pixels have been placed.

The downside: sorting the Skittles into the hoppers. [JohnO3] does this manually now, but we’d love to see a sorter like this one sitting up above the hoppers. Or, he could switch to M&Ms and order single color bags. But where’s the fun in that?

[via r/arduino]

Robotic Dishwashers And Dishwashing As A Service

July 11, 2019 by 53 Comments

There’s a story that goes back to the 1980s or so about an engineering professor who laid down a challenge to the students of his automation class: design a robot to perform the most mundane of household tasks — washing the dishes. The students divided up into groups, batted ideas around, and presented their designs. Every group came up with something impressive, all variations on a theme with cameras and sensors and articulated arms to move the plates around. The professor watched the presentations respectfully, and when they were done he got up and said, “Nice work. But didn’t any of you idiots realize you can buy a robot that does dishes for $300 from any Sears in the country?”

The story may be apocryphal, but it’s certainly plausible, and it’s definitely instructive. The cultural impression of robotics as a field has a lot of ballast on it, thanks to decades of training that leads us to believe that robots will always be at least partially anthropomorphic. At first it was science fiction giving us Robbie the Robot and C3PO; now that we’re living in the future, Boston Dynamics and the like are doing their best to give us an updated view of what robots must be.

But all this training to expect bots built in the image of humans or animals only covers a narrow range of use cases, and leaves behind the hundreds or thousands of other applications that could prove just as interesting. One use case that appears to be coming to market hearkens back to that professor’s dishwashing throwdown, and if manufacturers have their way, robotic dishwashers might well be a thing in the near future.

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Robot Harvesting Machine Is Tip Of The Agri-Tech Iceberg

July 9, 2019 by 24 Comments

Harvesting delicate fruit and vegetables with robots is hard, and increasingly us humans no longer want to do these jobs. The pressure to find engineering solutions is intense and more and more machines of different shapes and sizes have recently been emerging in an attempt to alleviate the problem. Additionally, each crop is often quite different from one another and so, for example, a strawberry picking machine can not be used for harvesting lettuce.

A team from Cambridge university, UK, recently published the details of their lettuce picking machine, written in a nice easy-to-read style and packed full of useful practical information. Well worth a read!

The machine uses YOLO3 detection and classification networks to get localisation coordinates of the crop and then check if it’s ready for harvest, or diseased. A standard UR10 robotic arm then positions the harvesting mechanism over the lettuce, getting force feedback through the arm joints to detect when it hits the ground. A pneumatically actuated cutting blade then attempts to cut the lettuce at exactly the right height below the lettuce head in order to satisfy the very exacting requirements of the supermarkets.

Rather strangely, the main control hardware is just a standard laptop which handles 2 consumer grade USB cameras with overall combined detection and classification speeds of about 0.212 seconds. The software is ROS (Robot Operating System) with custom nodes written in Python by members of the team.

Although the machine is slow and under-powered, we were very impressed with the fact that it seemed to work quite well. This particular project has been ongoing for several years now and the machine rebuilt 16 times! These types of machines are currently (2019) very much in their infancy and we can expect to see many more attempts at cracking these difficult engineering tasks in the next few years.

We’ve covered some solutions before, including: Weedinator, an autonomous farming ‘bot, MoAgriS, an indoor farming rig, a laser-firing fish-lice remover, an Aussie farming robot, and of course the latest and greatest from FarmBot.

Video after the break:

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