Tesla Door Phone Decoded (Not That Tesla)

July 18, 2023 by 6 Comments

[Danman] has digital door phones manufactured by Tesla — or at least, a Tesla, as they’re not to be confused with the carmaker, though. The problem is if someone comes to the door when no one’s home, there’s no remote indicator. The answer? Reverse engineer the protocol and fix it.

A quick dump on a storage scope showed the data clearly, but it wasn’t obvious what protocol it was using. After a little analysis, it proved the datastream used 4 PWM pulses as symbols with three symbols: one, zero, and stuffing sequence.

Once you can read the bits, it is easy to determine that each frame consists of a 16-bit destination and source address, along with a command byte and a checksum byte. Each station can have an ID from 000 to 999 although you can only dial up to number 323. Some nodes are special, and there are ways to address particular units.

Connecting to the hardware took a transformer for isolation. Honestly, unless you have this exact hardware, this isn’t likely to be something you can directly use. However, it is a great example of how you can figure out a specialized device and bend it to your will.

We love reverse engineering projects. In some cases, it is easier if you have a CT scan.

No Acid: Open ICs With A Tesla Coil

July 12, 2023 by 21 Comments

We’ve taken ICs apart before, but if they are in an epoxy package, it requires some lab gear and a lot of safety. Typically, you’ll heat the part and use fuming nitric acid (nasty stuff) in a cavity milled into the part to remove the epoxy over the die. While [100dollarhacker] doesn’t provide much detail, he appears to have used a Tesla coil to do it — no hot acid required.

Initial results were promising but took a long time to work. In addition, the coil gets very hot, and there is a chance of flames. The next attempt used a 3D printed cone with a fan to push the plasma over the chip. The first attempt shorted something out, and so far, each attempt eventually burns out the MOSFET driver.

We are always interested in the practical uses of Tesla coils and what’s inside ICs, so this project naturally appealed to us. We hope to see more success reported on the Hackaday.io page soon. Meanwhile, if you have a coil and an old IC lying around, try it. Maybe you’ll figure out how to make it work well and if you do, let us know.

The easiest chips to open are ceramic packages with a gold lid. Just use a hobby knife. There are less noxious chemicals you can use. If you want to use fuming nitric, be sure you know what you are doing and maybe make some yourself.

Build A Tesla Coil With Just Three Components

June 27, 2023 by 3 Comments

Tesla coils are beautiful examples of high voltage hardware, throwing sparks and teaching us about all kinds of fancy phenomena. They can also be quite intimidating to build. [William Fraser], however, has come up with a design using just three components.

It’s a simplified version of the “Slayer Exciter” design, which nominally features a transistor, resistor and LED, along with a coil, and runs on batteries. [William] learned that adding a capacitor in parallel with the batteries greatly improved performance, and allowed the removal of the LED without detriment. [William] also learned that the resistor was not necessary either, beyond starting the coil oscillating.

The actual 3-component build uses a 10 farad supercapacitor as a power source, hooked up to a 2N3904 NPN transistor and an 85-turn coil. It won’t start oscillating on its own, but when triggered by a pulse of energy from a piezo igniter, it jerks into life. The optimized design actually uses the shape of the assembled component leads to act as the primary coil. The tiny Tesla coil isn’t big and bold enough to throw big sparks, but it will light a fluorescent tube at close proximity.

If you like your Tesla coils musical, we have those too.

Continue reading “Build A Tesla Coil With Just Three Components” →

Tesla Coil Makes Sodium Plasma

November 26, 2022 by 11 Comments

Looking for a neat trick to do with your Tesla coil? [The Action Lab] uses his coil to make a metal plasma — in particular, sodium. You can see the results in the video below.

To create a metal plasma, you need a metal vapor and sodium can create a vapor at a relatively low temperature, especially in a vacuum. The resulting glow is pretty to look at, but you will need a bit of lab gear to pull it off.

Continue reading “Tesla Coil Makes Sodium Plasma” →

Tesla’s Dojo Is An Interesting CPU Design

September 6, 2022 by 29 Comments

What do you get when you cross a modern super-scalar out-of-order CPU core with more traditional microcontroller aspects such as no virtual memory, no memory cache, and no DDR or PCIe controllers? You get the Tesla Dojo, which Chips and Cheese recently did a deep dive on.

It starts with a comparison to the IBM Cell processors. The Cell of the mid-2000s featured something called the SPE (Synergistic Processing Elements). They were smaller cores focused on vector processing or other specialized types of workloads. They didn’t access the main memory and had to be given tasks by the fully featured CPU. Dojo has 1.25MB of SRAM that it can use as working memory with five ports, but it has no cache or virtual memory. It uses DMA to get the information it needs via a mesh system. The front end pulls RISC-V-like (heavily MIPS-inspired) instructions into a small instruction cache and decodes eight instructions per cycle. Continue reading “Tesla’s Dojo Is An Interesting CPU Design” →

Junkbox Build Keeps Tesla Coils Perfectly Varnished

August 9, 2022 by 21 Comments

Admittedly, not a lot of people have a regular need to varnish coils. It’s mainly something that Tesla coil builders and other high-voltage experimenters are concerned with. But since that group probably constitutes a not insignificant fraction of the Hackaday audience, and because there are probably more applications for this homebrew coil varnishing setup, we figured it would be a good idea to share it.

For [Mads Barnkob], coil maintenance isn’t something to take lightly. If you check out his Kaizer Power Electronics channel on YouTube, you’ll see that he has quite a collection of large, powerful Tesla coils, some of which are used for demos and shows, and others that seem to be reserved mainly for blowing stuff up. To prevent one of his coils from joining the latter group, keeping the coat of insulating varnish on the secondary coil windings in tip-top condition is essential.

The setup seen in the video below helps with that tedious chore. Built entirely from scraps and junk bin parts, the low-speed, low-precision lathe can be set up to accommodate coils of all sizes. In use, the lathe turns the coil very slowly, allowing [Mads] to apply an even coat of varnish over the coil surface, and to keep it from sagging while it dries.

[Mads]’ setup is probably not great for coil winding as it is, but for coil maintenance, it’s just the thing. If your needs are more along the lines of a coil winder, we’ve got a fully automated winder that might work for you.

Continue reading “Junkbox Build Keeps Tesla Coils Perfectly Varnished” →

Just In Case You Want To Charge Your Neighbor’s Tesla

April 8, 2022 by 67 Comments

Tesla vehicles have a charging port that is under a cover that only opens on command from a charging station. Well, maybe not only. [IfNotPike] reports that he was able to replay the 315MHz signal using a software defined radio and pop the port open on any Tesla he happened to be near.

Apparently, opening the charging port isn’t the end of the world since there isn’t much you can do with the charging port other than charging the car. At least, that we know of. If history shows anything, it is that anything you can get to will be exploited eventually.

Continue reading “Just In Case You Want To Charge Your Neighbor’s Tesla” →