Need a custom link that’s strong and flexible? [RobotGrrl] came up with a method of molding flexible links using 3D printed parts and Sugru.
The link consists of two 3D printed hubs, connected by a flexible material cast in a 3D printed mold. [RobotGrrl] recommends using Sugru to create the link, but you can use homemade Oogoo as a low cost substitute. Dish soap is used as a release agent, and prevents the Sugru from sticking to the mold.
The tutorial includes a detailed guide to modeling the parts in Autodesk Inventor, which serves as a quick introduction to the CAD tool. If you just want to make some links, the STL files are available for immediate 3D printing.
Why would you want DIY flexible links? [RobotGrrl]‘s Baitbot is a good example. This tentacle robot uses the links as its core. Check out a video of the Baitbot wiggling and jiggling after the break.