Belgrade Badge Hacks

July 20, 2018 by Brian Benchoff 3 Comments

We’re still coming off the Hackaday Belgrade conference right now. If you were there, you know it was the greatest hardware conference ever. If you weren’t there, you missed out. Sorry. (Make sure you get in on the Hackaday Superconference in November.)

One of the many highlights of the Belgrade conference was, of course, the badge. The 2018 Hackaday Belgrade Badge is a masterpiece of hardware with a 55-key keyboard, RGB TFT LED, speaker, and a BASIC interpreter.

This badge is a masterpiece of electronic design by Voja Antonic. Just to take one small example from the design, check out the placement of the buttons. Think the slightly rotated buttons that make up the keyboard is only a stylistic choice? It’s not; by carefully rotating each button, the legs of each switch can fit in between each other. It’s brilliant.

Starting hardware this good, adding amazing software by Jaromir Sukuba to bring it to life, and distributing a badge to each hacker through the door is the perfect recipe for some amazing hacks. What were the best badge hacking tricks we saw at the 2018 Hackaday Belgrade conference? Check out the video of the badge hacking ceremonies and then join us below for a few of our favorites.

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Hackaday Passes 100,000 Subscribers on YouTube

July 20, 2018 by Mike Szczys 10 Comments

Check it out, the Hackaday YouTube channel just passed 100,000 Subscribers! Thank you to everyone who has been following the great stream of videos on our channel. If you’re not yet following us, now’s the time!

We’ve upped our video content game over the last couple of years and the steady stream of awesome is the reason so many people are subscribing. With this milestone reached, it’s a great time to look at the different styles of content Hackaday focuses on, and to get some feedback about what you would like to see on our channel!

Anyone following along with the Hackaday Prize looks forward to regular updates from Majenta Strongheart. Her most recent installment covers robotics, and her power harvesting overview will hit the channel in about a week. Behind that camera and in the editing booth Jordon Clark really makes these updates look spectacular. Jordon has also been working on a lot of other content. He launched a series of the project features from Hackaday.io and makes the live streams from Hackaday meetups look and sound great! Here’s Christine Sunu’s Emotive Robotics talk from the Hackaday LA meetup in May.

Of course we continue to do videos on new product features and releases (the Arduino Vidor reveal at Maker Faire was a big hit), as well as tutorial videos like the latest guide on pad printing which Brian Benchoff published this week. This is also the channel where you’ll find all of our Hackaday conference coverage, from livestreams, to on-site interviews and the recordings of all the talks — here’s Rachel Wong’s keynote from Hackaday Belgrade.

Thank you to everyone who has been watching, and to all of the Hackaday crew who put incredible passion into producing fun, high quality videos. We’re always looking for ideas so please let us know in the comments, what would you like to see on Hackaday’s YouTube channel?

Using Pad Printers To Add Color To Artistic PCBs

July 19, 2018 by Brian Benchoff 10 Comments

I’ve done a few experiments in adding color to printed circuit boards. These experiments used a process known as pad printing, and so far all indications are that pad printing is a viable process for truly multicolor artistic PCBs. For this year’s DEF CON, I’m stepping things up and taking them to their logical conclusion. I’m making true multicolor PCBs with orange and blue ink. This is, I believe, the first time this has ever been done with printed circuit board art, and it is certainly the first time it has ever been documented.

You may be wondering why I need more color on my boards. It’s that time of year again where PCB artisans all around the world are gearing up for ~~badgecon~~ DEF CON. For the last few years, independent badge makers have come together to form a demoscene of hardware creation. This year, add-ons for badges are a thing, and everyone is getting in on the game. Tindie is filled with amazing electronic badges and add-ons that will be found at this year’s DEF CON. There are badges featuring the Cromulon from Rick and Morty, baby Benders from Futurama, pikachus, and glowing tacos.

This is all about badge art, but when it comes to rendering an image in fiberglass and soldermask, everyone is working with a limited palette. Yes, you can get pink and orange soldermask, but I can’t find a place that will do it inexpensively. For any PCB, your choice of colors are only green, red, yellow, blue, purple, black, or white. No, you can’t mix them.

But I want both orange and blue, on the same board, cheaply and easily — here’s how I did it.

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3D Printed Gun Saga: Court Case Over CAD Files Settled

July 18, 2018 by Mike Szczys 83 Comments

Can you create 3D printed designs and distribute them freely and without restriction? Maybe, and it’s likely to become easier in the future. A settlement has been reached in the saga of the US Department of State versus Cody Wilson, and beginning August 1st the Defense Distributed library of gun designs will once again become available.

Cody is well known for creating the first 3D printed gun. He went on to found Defense Distributed, a company that published designs and technical files for 3D printing firearms before being pulled into litigation that sought to curb the distribution of such plans by subjecting them to International Traffic in Arms Regulations (ITAR) restrictions. Read that carefully, it’s the (international) distribution of CAD files at question here, and not the act of 3D printing, and Defense Distributed has been granted an ITAR exemption. Will other arms-related design files be similarly exempted? The settlement mentions upcoming rule changes seeking to make this type of exemption the standard.

As members of the Hackaday community, we’re the people to whom our friends and family turn for perspective when new technology makes it into their news feeds. Those with little or no exposure to 3D printing may easily fall to doom and gloom reports. But is this a story of doom and gloom? Absolutely not, guns are still guns and 3D printers are still 3D printers. Let’s take a look.

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ERRF 18: The Start of Something Great

July 18, 2018 by Tom Nardi 7 Comments

For years, the undisputed king of desktop 3D printing conferences has been the Midwest RepRap Festival (MRRF). Hosted in the tropical paradise that is Goshen, Indiana, MRRF has been running largely unopposed for the top spot since its inception. There are other conferences focused on the industrial and professional end of the 3D printing spectrum, and of course you’d find a Prusa or two popping up at more or less any hacker con; but MRRF is focused on exploring what the individual is capable of once they can manifest physical objects from molten plastic.

But on June 23rd, 2018, MRRF finally got some proper competition. As the name might indicate, the East Coast RepRap Festival (ERRF) is an event very much inspired by its Hoosier State predecessor. Held in Bel Air, Maryland, hackers on the right side of the United States for the first time had the opportunity to attended a true 3D printing festival without having to get on a plane. Not to say it was a neighborhood block party; people from all over the country, and indeed the globe, descended on the APG Federal Credit Union Arena for the two-day celebration of everything plastic.

This inaugural ERRF was, to put it mildly, a massive success. A couple of Hackaday Field Agents were in attendance, and we definitely came away impressed with the event considering it was the first attempt. We saw evidence that the RepRap dream of printable printers is still going strong, a gaggle of new printers and products that will be prying at your wallet this year, and an American-made hotend that challenges traditional wisdom. Of course we also saw a huge number of 3D printing fanatics who were eager to show off their latest creations.

We have no doubt that ERRF will return again next year, but until then, you’ll have to settle for the following collection of selected highlights from this year’s show.

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Françoise Barré-Sinoussi: Virus Hunter

July 17, 2018 by Steven Dufresne 13 Comments

It was early 1983 and Françoise Barré-Sinoussi of the prestigious Pasteur Institute in Paris was busy at the centrifuge trying to detect the presence of a retrovirus. The sample in the centrifuge came from an AIDS patient, though the disease wasn’t called AIDS yet.

Barré-Sinoussi and Montagnier in 1983, Image source: Le Globserver

Just two years earlier in the US, a cluster of young men had been reported as suffering from unusual infections and forms of cancer normally experienced by the very old or by people using drugs designed to suppress the immune system. More cases were reported and US Centers for Disease Control and Prevention (CDC) formed a task force to monitor the unusual outbreak. In December, the first scientific article about the outbreak was published in the New England Journal of Medicine.

By May 1983, researchers Barré-Sinoussi and Luc Montagnier of the Pasteur Institute had isolated HIV, the virus which causes AIDS, and reported it in the journal Science. Both received the Nobel prize in 2008 for this work and the Nobel prize citation stated:

Never before have science and medicine been so quick to discover, identify the origin and provide treatment for a new disease entity.

It’s only fitting then that we take a closer look at one of these modern detectives of science, Françoise Barré-Sinoussi, and what led to her discovery.

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Fail of the Week: When Good Foundries Go Bad

July 16, 2018 by Dan Maloney 33 Comments

Like many of us, [Tony] was entranced by the idea of casting metal, and set about building the tools he’d need to melt aluminum for lost-PLA casting. Little did he know that he was about to exceed the limits of his system and melt a hole in his patio.

[Tony]’s tale of woe begins innocently enough, and where it usually begins for wannabe metal casters: with [The King of Random]’s homemade foundry-in-a-bucket. It’s just a steel pail with a homebrew refractory lining poured in place, with a hole near the bottom to act as a nozzle for forced air, or tuyère. [Tony]’s build followed the plans pretty faithfully, but lacking the spent fire extinguisher [The King] used for a crucible in the original build, he improvised and used the bottom of an old propane cylinder. A test firing with barbecue charcoal sort of worked, but it was clear that more heat was needed. So [Tony] got hold of some fine Welsh anthracite coal, which is where the fun began. With the extra heat, the foundry became a mini-blast furnace that melted the thin steel crucible, dumping the molten aluminum into the raging coal fire. The video below shows the near catastrophe, and we hope that once [Tony] changed his pants, he hustled off to buy a cheap graphite or ceramic crucible for the next firing.

All kidding aside, this is a vivid reminder of the stakes when something unexpected (or entirely predictable) goes wrong, and the need to be prepared to deal with it. A bucket of dry sand to smother a fire might be a good idea, and protective clothing is a must. And it pays to manage your work area to minimize potential collateral damage, too — we doubt that patio will ever be the same again.

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