Thermoforming Printed Parts With Hot Water

February 19, 2026 by No comments

Thermoforming is the process of softening a material enough so that it can be tweaked into a new shape, with the source of the thermal energy being not particularly relevant. Correspondingly, after [Zion Brock]’s recent video on his journey into thermoforming PLA with a mold and a heat gun, he got many comments suggesting that he should use hot water instead.

We covered his previous video as well, in which he goes through the design steps of making these grilles for a retro-styled, 3D printed radio. The thermoforming method enables him to shape the curvy grille with a heat gun and two-piece mold in a matter of minutes, rather than spending hours more time printing and removing many supports.

Theoretically using hot water instead of hot air would provide a more equal application of heat, but putting your hands into 70°C water does require some more precautions. There’s also the issue that PLA is very hygroscopic, so the part requires drying afterwards to prevent accelerated hydrolysis. Due to the more even heating, the edge of the PLA that clamped into the mold also softened significantly, causing it to pop out of the mold and requiring a small design modification to prevent this.

Basically, aqua-thermoforming like this has many advantages, as its slower and more consistent, but it’s less straightforward to use than hot air. This makes both a useful tool when you’re looking at doing thermoforming.

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The Requirements Of AI

February 19, 2026 by 15 Comments

The media is full of breathless reports that AI can now code and human programmers are going to be put out to pasture. We aren’t convinced. In fact, we think the “AI revolution” is just a natural evolution that we’ve seen before. Consider, for example, radios. Early on, if you wanted to have a radio, you had to build it. You may have even had to fabricate some or all of the parts. Even today, winding custom coils for a radio isn’t that unusual.

But radios became more common. You can buy the parts you need. You can even buy entire radios on an IC. You can go to the store and buy a radio that is probably better than anything you’d cobble together yourself. Even with store-bought equipment, tuning a ham radio used to be a technically challenging task. Now, you punch a few numbers in on a keypad.

The Human Element

What this misses, though, is that there’s still a human somewhere in the process. Just not as many. Someone has to design that IC. Someone has to conceive of it to start with. We doubt, say, the ENIAC or EDSAC was hand-wired by its designers. They figured out what they wanted, and an army of technicians probably did the work. Few, if any, of them could have envisoned the machine, but they can build it.

Does that make the designers less? No. If you write your code with a C compiler, should assembly programmers look down on you as inferior? Of course, they probably do, but should they?

If you have ever done any programming for most parts of the government and certain large companies, you probably know that system engineering is extremely important in those environments. An architect or system engineer collects requirements that have very formal meanings. Those requirements are decomposed through several levels. At the end, any competent programmer should be able to write code to meet the requirements. The requirements also provide a good way to test the end product.

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New Tool Makes 3D Printed PCBs, Fast

February 19, 2026 by 9 Comments

Getting PCBs made is often the key step in taking a dodgy lab experiment and turning it into a functional piece of equipment. However, it can be tedious to wait for PCBs to ship, and that can really slow down the iterative development process. If you’ve got a 3D printer, though, there’s a neat way to make your own custom PCBs. Enter PCB Forge from [castpixel].

The online tool.

The concept involves producing a base and a companion mold on your 3D printer. You then stick copper tape all over the base part, using the type that comes with conductive adhesive. This allows the construction of a fully conductive copper surface across the whole base. The companion mold is then pressed on top, pushing copper tape into all the recessed traces on the base part. You can then remove the companion mold, quickly sand off any exposed copper, and you’re left with a base with conductive traces that are ready for you to start soldering on parts. No etching, no chemicals, no routing—just 3D printed parts and a bit of copper tape. It rarely gets easier than this.

You can design your PCB traces in any vector editor, and then export a SVG. Upload that into the tool, and it will generate the 3D printable PCB for you, automatically including the right clearances and alignment features to make it a simple press-together job to pump out a basic PCB. It bears noting that you’re probably not going to produce a four-layer FPGA board doing advanced high-speed signal processing using this technique. However, for quickly prototyping something or lacing together a few modules and other components, this could really come in handy.

The work was inspired by a recent technique demonstrated by [QZW Labs], which we featured earlier this year. If you’ve got your own hacks to speed up PCB production time, or simply work around it, we’d love to know on the tipsline!

An image of a magnetically-suspended Lemming

Mag-Lev Lemming Refuses To Fall

February 19, 2026 by 4 Comments

Are you ready to feel old? Lemmings just turned thirty-five. The famous puzzle game first came out in February of 1991 for the Commodore Amiga, before eventually being ported to just about everything else out there, from the ZX Spectrum to the FM Towns, and other systems so obscure they don’t have the class to start with two letters, like Macintosh and DOS. [RobSmithDev] decided he needed to commemorate the anniversary with a real floating lemming.

The umbrella-equipped lemming is certainly an iconic aspect of the game franchise, so it’s a good pick for a diorama. Some people would have just bought a figurine and hung it with some string, but that’s not going to get your project on Hackaday. [Rob] designed and 3D printed the whole tableau himself, and designed magnetic levitation system with some lemmings-themed effects.

The mag-lev is of the top-down type, where a magnet in the top of the umbrella is pulled against gravity by an electromagnetic coil. There are kits for this sort of thing, but they didn’t quite work for [Rob] so he rolled his own with an Arduino Nano. That allowed him to include luxuries you don’t always get from AliExpress like a thermal sensors.

Our favorite part of the build, though, has to be the sound effects. When the hall effect sensor detects the lemming statue — or, rather, the magnet in its umbrella — it plays the iconic “Let’s Go!” followed by the game’s sound track. If the figurine falls, or when you remove it, you get the “splat” sound, and if the lemming hits the magnet, it screams. [Rob] posted a demo video if you just want to see it in action, but there’s also a full build video that we’ve embedded below.

A commemorative mag-lev seems to be a theme for [Rob] — we featured his 40th anniversary Amiga lamp last year, but that’s hardly all he gets up to. We have also seen functional replicas, this one of a motion tracker from Aliens, and retrotech deep-dives like when he analyzed the magical-seeming tri-format floppy disk.

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Diamond Age-Inspired Pocket Watch Has ESP32 Inside

February 18, 2026 by 11 Comments

A lot of hacks get inspired by science fiction. When that inspiration is taken from the boob tube or the silver screen, the visual design is largely taken care of by the prop department. If, on the other hand, one seeks inspiration from the written word– like [Math Campbell] did for his smart pocket watch inspired by The Diamond Age— the visuals are much more up to the individual hacker. Though no nanotechnology was involved in its creation, we think [Math] nailed the Victorian High-Tech vibe of [Neil Stephenson]’s cult classic.

The build itself is fairly simple: [Math] started with a Waveshare dev board that got him the 1.75″ round touch display, along with an ESP32-S3 and niceties such as a six-axis IMU, an RTC, microphone, speaker, and micro SD card reader. That’s quite the pocket watch! The current firmware, which is available on GitHub, focuses on the obvious use case of a very stylish watch, as well as weather and tidal display. Aside from the dev board, [Math] needed only to supply a battery and a case.

[Math] designed the case for the watch himself in Fusion360 before sending it off to be 3D printed in stainless steel. That might not be molecular-scale manufacturing like in the book, but it’s still amazing you can just do that. Ironically, [Math] is a silversmith and will be recreating the final version of the watch case in sterling silver by hand. We’d be tempted to include a door–making it a “hunter’s case” in pocket watch lingo–to protect that amoled display, but far be it for us to tell an artist how to do his work. If you’re not a silversmith, [Math] has stated his intent to add STLs to the GitHub repo, though they aren’t yet present at time of writing.

We’ve featured smart pocket watches before, some with more modern aesthetics. Of course a watch doesn’t have to be smart to grace these pages.

Thanks to [Math Campbell] for the tip! If you’ve got time on your hands after ticking done on a project, send us a tip and watch for it to appear here.

Taking Photos With Scotch Tape Instead Of A Lens

February 18, 2026 by 6 Comments

Typically, when we want to take images, we use an image sensor paired with some sort of lens assembly to make a picture that’s sharply in focus. However, [okooptics] is here to show us there’s another way—using Scotch tape in place of a typical lens element.

If you just put Scotch tape over an image sensor without a lens, you’ll just get a blurry image, whatever you point it at. With the right algorithms, though, it’s possible to recover an image from that mess, using special “lensless imaging” techniques. In particular, [okooptics] shows how to recreate the so-called coded aperture techniques which were previously demonstrated in [Laura Waller]’s DiffuserCam paper.

It’s complicated stuff, but the video does a great job of breaking down the optics into understandable chunks. Armed with a Raspberry Pi HQ camera covered in a small amount of Scotch and electrical tape, [okooptics] is able to reconstruct a viable image from what initially looks like a blurry mess of nothingness, with the aid of the right deconvolution maths. It’s all about understanding the point spread function of the tape versus a regular lens, and figuring out how to fight off noise when reconstructing the image.

We’ve featured previous work from [okooptics] before, too, like this impressive demonstration of light transport and reconstruction. Video after the break.

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Inside A Dutch Street Organ: The Art Of Mechanical Music-Making

February 18, 2026 by 12 Comments

[James]’ Mechanical Organ of Dutch origin has been around longer than he has, but thanks to being rebuilt over the years and lovingly cared for, it delivers its unique performances just as well as it did back in the day. Even better, we’re treated to a good look at how it works.

The organ produces music by playing notes on embedded instruments, which are themselves operated by air pressure, with note arrangements read off what amounts to a very long punch card. [James] gives a great tour of this fantastic machine, so check it out in the video embedded below along with a couple of its performances.

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