Here we have a magnificent example of the power of the inclined plane. [Chris] has built Lil’ Screwy, a 100-ton home-built press for about $35 plus scrap on hand. He demonstrates its frightening power by punching a 17-mm hole through 8mm-thick steel using an Allen key.
As [Chris] explains in his hilarious video waiting for you after the jump, the force comes from using really big screws. Lil’ Screwy uses four 1-inch L7-rated ready rods with eight threads to the inch. The bolts run between two 1″ steel plates to form the press. In the top plate, he drilled 1″ holes. The bottom holes are drilled out 7/8″ and tapped so the two plates clamp together with awesome crushing power when you twist the giant coupling nuts.
[Chris] milled a pocket in the underside of the top plate for a big neodymium magnet that will keep, for instance, a 17-mm Allen key in place while you punch a piece of steel with it. He has a ring of smaller ones embedded into the bottom plate to hold supports in place for broaching.
As a special bonus, [Chris] shows you how to stick it to the man when it comes to using that last bit of Never-Seez in the can, and also how to make your decals temporarily repositionable.