2025 One-Hertz Challenge: HP Logic Probe Brought Into The Future

[Robert Morrison] had an ancient HP 545A logic probe, which was great for debugging SMT projects. The only problem was that being 45 years old, it wasn’t quite up to scratch when it came to debugging today’s faster circuitry. Thus, he hacked it to do better, and entered it in our 2025 One Hertz Challenge to boot!

[Robert’s] hack relied on the classic logic probe for its stout build and form factor, which is still useful even on today’s smaller hardware. Where it was lacking was in dealing with circuits running at 100 MHz and above. To rectify this, [Robert] gave the probe a brain transplant with a Sparkfun Alorium FPGA board and a small display. The FPGA is programmed to count pulses while measuring pulse widths and time, and it then drives the display to show this data to the user. There’s also a UART output, and [Robert] is actively developing further logic analyzer features, too.

You might be questioning how this project fits in the One Hertz Challenge, given it’s specifically built for running at quite high speeds. [Robert] snuck it in under the line because it resamples and updates the display on a once-a-second basis. Remember, as per the challenge site—”For this challenge, we want you to design a device where something happens once per second.” We’re giving you a lot of leeway here!

Often, old scopes and probes and other gear are really well built. Sometimes, it’s worth taking the best of the old physical hardware and combining it with modern upgrades to make something stout that’s still useful today. Meanwhile, if you’re cooking up your own neo-retro-logic probes, don’t hesitate to notify the tipsline!

Die Cut Machine Makes Portable Metal Cuts

[Kevin Cheung] likes to upcycle old soda cans into — well — things. The metal is thin enough to cut by hand, but he’d started using a manual die-cutting machine, and it worked well. The problem? The machine was big and heavy, weighing well over 30 pounds. The solution was to get a lightweight die cutter. It worked better than expected, but [Kevin] really wanted it to be more portable, so he stripped it down and built the mechanism into a new case.

The video below isn’t quite a “how-to” video, but if you like watching someone handcraft something with a lot of skill, you’ll enjoy it. It also might give you ideas about how you could use one of these cutters, even if you don’t bother building a nice case for it.

We’ve seen cutters that use computer control, but they aren’t inexpensive. They will, however, make the same kind of cuts. But these manual die cutters are very inexpensive, and you simply have to find a way to make the die. You can easily make them for cutting paper, and, with the right materials, you can make the kind you see in [Kevin]’s video, too.

We have to admit, carrying the gizmo into a public place seemed to make a lot of people happy. So maybe portability is a good goal. But either way, you can have some fun with a machine like that.

If you want to cut paper, these work great. If you want paper to make the cuts, we have just the thing for you.

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fume extractor

Solder Smarts: Hands-Free Fume Extractor Hack

[Ryan] purchased a large fume extractor designed to sit on the floor below the work area and pull solder fumes down into its filtering elements. The only drawback to this new filter was that its controls were located near his feet. Rather than kicking at his new equipment, he devised a way to automate it.

By adding a Wemos D1 Mini microcontroller running ESPHome, a relay board, and a small AC-to-DC transformer, [Ryan] can now control the single push button used to cycle through speed settings wirelessly. Including the small transformer inside was a clever touch, as it allows the unit to require only a single power cable while keeping all the newfound smarts hidden inside.

The relay controls the button in parallel, so the physical button still works. Now that the extractor is integrated with Home Assistant, he can automate it. The fan can be controlled via his phone, but even better, he automated it to turn on by monitoring the power draw on the smart outlet his soldering iron is plugged into. When he turns on his iron, the fume extractor automatically kicks in.

Check out some other great automations we’ve featured that take over mundane tasks.

DHO800 function generator

Budget Brilliance: DHO800 Function Generator

The Rigol oscilloscopes have a long history of modifications and hacks, and this latest from [Matthias] is an impressive addition; he’s been working on adding a function generator to the DHO800 line of scopes.

The DHO800 series offers many great features: it’s highly portable with a large 7-inch touchscreen, powered by USB-C, and includes plenty of other goodies. However, there’s room for enhancements. [Matthias] realized that while software mods exist to increase bandwidth or unlock logic analyzer functions, the hardware needed to implement the function generator—available in the more expensive DHO900 series—was missing.

To address this, he designed a daughterboard to serve as the function generator hardware, enabling features that software tweaks can unlock. His goal was to create an affordable, easy-to-produce, and easy-to-assemble interface board that fits in the space reserved for the official daughterboard in higher-end scopes.

Once the board is installed and the software is updated, the new functionality becomes available. [Matthias] clearly explains some limitations of his implementation. However, these shortcomings are outweighed by the tremendous value this mod provides. A 4-channel, 200 MHz oscilloscope with function generator capabilities for under $500 is a significant achievement. We love seeing these Rigol mods enhance tool functionality. Thanks, [Matthias], for sharing this project—great job bringing even more features to this popular scope.

splice-cad assembly

Splice CAD: Cable Harness Design Tool

Cable harness design is a critical yet often overlooked aspect of electronics design, just as essential as PCB design. While numerous software options exist for PCB design, cable harness design tools are far less common, making innovative solutions like Splice CAD particularly exciting. We’re excited to share this new tool submitted by Splice CAD.

Splice CAD is a browser-based tool for designing cable assemblies. It allows users to create custom connectors and cables while providing access to a growing library of predefined components. The intuitive node editor enables users to drag and connect connector pins to cable wires and other pinned connectors. Those familiar with wire harnesses know the complexity of capturing all necessary details, so having a tool that consolidates these properties is incredibly powerful.

Among the wire harness tools we’ve featured, Splice CAD stands out as the most feature-rich to date. Users can define custom connectors with minimal details, such as the number of pins, or include comprehensive information like photos and datasheets. Additionally, by entering a manufacturer’s part number, the tool automatically retrieves relevant data from various distributor websites. The cable definition tool is equally robust, enabling users to specify even the most obscure cables.

Once connectors, cables, and connections are defined, users can export their designs in multiple formats, including SVG or PDF for layouts, and CSV for a detailed bill of materials. Designs can also be shared via a read-only link on the Splice CAD website, allowing others to view the harness and its associated details. For those unsure if the tool meets their needs, Splice CAD offers full functionality without requiring an account, though signing in (which is free) is necessary to save or export designs. The tool also includes a version control system, ideal for tracking design changes over time. Explore our other cable harness articles for more tips and tricks on building intricate wire assemblies.

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Smart Temp Sensors Helps You Nail Your Cooking

Cooking is all about temperature control: too cold isn’t good enough, and too hot can ruin everything. To aid in this regard, [Printerforge] created a smart temperature alarm to keep them aware of exactly what’s going on in the pot.

The device is simple — it uses an Arduino Nano hooked up to a thermistor to measure the temperature of fluid in a pot. The microcontroller displays the current temperature and the target temperature on a simple 16×2 character LCD. Upon the fluid reaching the target temperature, the alarm is sounded, indicating that the cooking has reached a given stage or must otherwise be seen to. The whole build is wrapped up in a simple 3D printed case, along with a lithium-ion cell with charging managed via a TP4056 module.

If you’re regularly letting your pasta overcook or your stews burn in the pot, this kind of tool could be useful for you. Similarly, if you’ve ever wanted to pursue the 64-degree egg, this could be a way to do it.  The trick is to make sure you build it safely—ensuring that any parts that come into contact with the food are rated as food safe for your given application.

If this build has you contemplating the possibilities of machine-assisted cooking, you might like to go even further. How about getting involved in the world of sous vide? Meanwhile, if you’ve got any kitchen hacks of your own, don’t hesitate to let us know on the tipsline!

Turbine Blower 3D Prints Every Part, Including Triple Planetary Gears

There was a time when print-in-place moving parts were a curiosity, but [Tomek] shows that things are now at a point where a hand-cranked turbine blower with integrated planetary gears can be entirely 3D printed. Some assembly is needed, but there is no added hardware beyond the printed parts. The blower is capable of decent airflow and can probably be optimized even further. Have a look at it work in the video below.

Every piece being 3D printed brings a few advantages. Prefer the hand crank on the other side? Simply mirror everything. Want a bigger version? Just scale everything up. Because all of the fasteners are printed as well as the parts, there’s no worry about external hardware no longer fitting oversized holes after scaling things up (scaling down might run into issues with tolerances, but if you manage an extra-small version, we’d love to hear about it).

There are a few good tips that are worth keeping in mind when it comes to print-in-place assemblies with moving parts. First, changing the seam location for each layer to ‘Random’ helps make moving parts smoother. This helps prevent the formation of a seam line, which can act as a little speed bump that gets in the way of smooth movement.

The other thing that helps is lubrication. A plastic-safe lubricant like PTFE-based Super Lube is a handy thing to have around the workshop and does wonders for smoothing out the action of 3D-printed moving parts. And we can attest that rubbing candle wax on mating surfaces works pretty well in a pinch.

One downside is that the blower is noisy in operation. 3D printed gears (and even printed bearings) can be effective, but do contribute to a distinct lack of silence compared to their purpose-built versions.

Still, a device like this is a sign of how far 3D printing has come, and how it enables projects that would otherwise remain an idea in a notebook. We do love 3D-printed gears.

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