Solder Smarts: Hands-Free Fume Extractor Hack

July 9, 2025 by Matt Varian 8 Comments

[Ryan] purchased a large fume extractor designed to sit on the floor below the work area and pull solder fumes down into its filtering elements. The only drawback to this new filter was that its controls were located near his feet. Rather than kicking at his new equipment, he devised a way to automate it.

By adding a Wemos D1 Mini microcontroller running ESPHome, a relay board, and a small AC-to-DC transformer, [Ryan] can now control the single push button used to cycle through speed settings wirelessly. Including the small transformer inside was a clever touch, as it allows the unit to require only a single power cable while keeping all the newfound smarts hidden inside.

The relay controls the button in parallel, so the physical button still works. Now that the extractor is integrated with Home Assistant, he can automate it. The fan can be controlled via his phone, but even better, he automated it to turn on by monitoring the power draw on the smart outlet his soldering iron is plugged into. When he turns on his iron, the fume extractor automatically kicks in.

Check out some other great automations we’ve featured that take over mundane tasks.

Budget Brilliance: DHO800 Function Generator

July 8, 2025 by Matt Varian No comments

The Rigol oscilloscopes have a long history of modifications and hacks, and this latest from [Matthias] is an impressive addition; he’s been working on adding a function generator to the DHO800 line of scopes.

The DHO800 series offers many great features: it’s highly portable with a large 7-inch touchscreen, powered by USB-C, and includes plenty of other goodies. However, there’s room for enhancements. [Matthias] realized that while software mods exist to increase bandwidth or unlock logic analyzer functions, the hardware needed to implement the function generator—available in the more expensive DHO900 series—was missing.

To address this, he designed a daughterboard to serve as the function generator hardware, enabling features that software tweaks can unlock. His goal was to create an affordable, easy-to-produce, and easy-to-assemble interface board that fits in the space reserved for the official daughterboard in higher-end scopes.

Once the board is installed and the software is updated, the new functionality becomes available. [Matthias] clearly explains some limitations of his implementation. However, these shortcomings are outweighed by the tremendous value this mod provides. A 4-channel, 200 MHz oscilloscope with function generator capabilities for under $500 is a significant achievement. We love seeing these Rigol mods enhance tool functionality. Thanks, [Matthias], for sharing this project—great job bringing even more features to this popular scope.

Splice CAD: Cable Harness Design Tool

July 7, 2025 by Matt Varian 29 Comments

Cable harness design is a critical yet often overlooked aspect of electronics design, just as essential as PCB design. While numerous software options exist for PCB design, cable harness design tools are far less common, making innovative solutions like Splice CAD particularly exciting. We’re excited to share this new tool submitted by Splice CAD.

Splice CAD is a browser-based tool for designing cable assemblies. It allows users to create custom connectors and cables while providing access to a growing library of predefined components. The intuitive node editor enables users to drag and connect connector pins to cable wires and other pinned connectors. Those familiar with wire harnesses know the complexity of capturing all necessary details, so having a tool that consolidates these properties is incredibly powerful.

Among the wire harness tools we’ve featured, Splice CAD stands out as the most feature-rich to date. Users can define custom connectors with minimal details, such as the number of pins, or include comprehensive information like photos and datasheets. Additionally, by entering a manufacturer’s part number, the tool automatically retrieves relevant data from various distributor websites. The cable definition tool is equally robust, enabling users to specify even the most obscure cables.

Once connectors, cables, and connections are defined, users can export their designs in multiple formats, including SVG or PDF for layouts, and CSV for a detailed bill of materials. Designs can also be shared via a read-only link on the Splice CAD website, allowing others to view the harness and its associated details. For those unsure if the tool meets their needs, Splice CAD offers full functionality without requiring an account, though signing in (which is free) is necessary to save or export designs. The tool also includes a version control system, ideal for tracking design changes over time. Explore our other cable harness articles for more tips and tricks on building intricate wire assemblies.

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Smart Temp Sensors Helps You Nail Your Cooking

July 4, 2025 by Lewin Day 21 Comments

Cooking is all about temperature control: too cold isn’t good enough, and too hot can ruin everything. To aid in this regard, [Printerforge] created a smart temperature alarm to keep them aware of exactly what’s going on in the pot.

The device is simple — it uses an Arduino Nano hooked up to a thermistor to measure the temperature of fluid in a pot. The microcontroller displays the current temperature and the target temperature on a simple 16×2 character LCD. Upon the fluid reaching the target temperature, the alarm is sounded, indicating that the cooking has reached a given stage or must otherwise be seen to. The whole build is wrapped up in a simple 3D printed case, along with a lithium-ion cell with charging managed via a TP4056 module.

If you’re regularly letting your pasta overcook or your stews burn in the pot, this kind of tool could be useful for you. Similarly, if you’ve ever wanted to pursue the 64-degree egg, this could be a way to do it. The trick is to make sure you build it safely—ensuring that any parts that come into contact with the food are rated as food safe for your given application.

If this build has you contemplating the possibilities of machine-assisted cooking, you might like to go even further. How about getting involved in the world of sous vide? Meanwhile, if you’ve got any kitchen hacks of your own, don’t hesitate to let us know on the tipsline!

Turbine Blower 3D Prints Every Part, Including Triple Planetary Gears

June 29, 2025 by Donald Papp 18 Comments

There was a time when print-in-place moving parts were a curiosity, but [Tomek] shows that things are now at a point where a hand-cranked turbine blower with integrated planetary gears can be entirely 3D printed. Some assembly is needed, but there is no added hardware beyond the printed parts. The blower is capable of decent airflow and can probably be optimized even further. Have a look at it work in the video below.

Every piece being 3D printed brings a few advantages. Prefer the hand crank on the other side? Simply mirror everything. Want a bigger version? Just scale everything up. Because all of the fasteners are printed as well as the parts, there’s no worry about external hardware no longer fitting oversized holes after scaling things up (scaling down might run into issues with tolerances, but if you manage an extra-small version, we’d love to hear about it).

There are a few good tips that are worth keeping in mind when it comes to print-in-place assemblies with moving parts. First, changing the seam location for each layer to ‘Random’ helps make moving parts smoother. This helps prevent the formation of a seam line, which can act as a little speed bump that gets in the way of smooth movement.

The other thing that helps is lubrication. A plastic-safe lubricant like PTFE-based Super Lube is a handy thing to have around the workshop and does wonders for smoothing out the action of 3D-printed moving parts. And we can attest that rubbing candle wax on mating surfaces works pretty well in a pinch.

One downside is that the blower is noisy in operation. 3D printed gears (and even printed bearings) can be effective, but do contribute to a distinct lack of silence compared to their purpose-built versions.

Still, a device like this is a sign of how far 3D printing has come, and how it enables projects that would otherwise remain an idea in a notebook. We do love 3D-printed gears.

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A Wood Chipper From First Principles

June 28, 2025 by Bryan Cockfield 10 Comments

For whatever reason, certain pieces of technology can have a difficult time interacting with the physical world. Anyone who has ever used a printer or copier can attest to this, as can anyone whose robot vacuum failed to detect certain types of non-vacuumable waste in their path, making a simple problem much worse. Farm equipment often falls into this category as well, where often complex machinery needs an inordinate amount of maintenance and repair just to operate normally. Wood chippers specifically seem to always get jammed or not work at all, so [Homemade Inventions] took a shot at building one on their own.

To build this screw-based wood chipper, the first thing to fabricate is the screw mechanism itself. A number of circles of thick steel were cut out and then shaped into pieces resembling large lock washers. These were then installed on a shaft and welded end-to-end, creating the helical screw mechanism. With the “threads” of the screw sharpened it is placed into a cylinder with a port cut out to feed the wood into. Powering the screw is a 3 kW electric motor paired with a custom 7:1 gearbox, spinning the screw at around 200 rpm. With that, [Homemade Inventions] has been able to easily chip branches up to 5 centimeters thick, and theorizes that it could chip branches even thicker than that.

Of course, wood chippers are among the more dangerous tools that are easily available to anyone with enough money to buy one or enough skill to build one, along with chainsaws, angle grinders, and table saws, so make sure to take appropriate safety precautions when using or building any of these things. Of course, knowing the dangers of these tools have led to people attempting to make safer versions like this self-propelled chainsaw mill or the semi-controversial table saw safety standard.

Thanks to [Keith] for the tip!

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Pi Networks The Smith Chart Way

June 26, 2025 by Al Williams 10 Comments

[Ralph] is excited about impedance matching, and why not? It is important to match the source and load impedance to get the most power out of a circuit. He’s got a whole series of videos about it. The latest? Matching using a PI network and the venerable Smith Chart.

We like that he makes each video self-contained. It does mean if you watch them all, you get some review, but that’s not a bad thing, really. He also does a great job of outlining simple concepts, such as what a complex conjugate is, that you might have forgotten.

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