[Mike] makes some very niche musical instruments, and the production volume he’s looking at means there isn’t a need to farm out his assembly. This means doing everything by hand, including the annoying task of picking resistors and other components out of bins. After searching for a way to speed up his assembly process, he came up with the Stuffomatic, a device that locates the correct component at the press of a button.
The normal way of grabbing a part when assembling is reading the reference on the board, cross referencing the value on the BOM, and digging the correct part out of the bin. To speed this up, [Mike] put LEDs in each of the part bins, connected to a Teensy 2.0 that has the BOM stored in memory. Clicking a foot switch looks up the next component and lights up the LED in the associated part bin.
[Mike] says this invention has speeded up his assembly time by about 30%, a significant amount if you’re looking at hours to assemble one unit.
If you’re wondering exactly what [Mike] is assembling, check this out. It’s heavily inspired by the Ondes Martenot, an electronic musical instrument that’s about as old as the theremin, but a million times cooler. Video sample below.