Headphones use standard-sized but proprietary rechargeable batteries

posted Mar 30th 2011 7:57am by
filed under: digital audio hacks

Here’s something we haven’t run across before. We’re familiar with proprietary battery shapes (we’re looking at you, digital camera manufacturers), or custom recharge connections (look of death directed toward cellphone manufacturers), but using electrical tricks to force AAA brand loyalty is a new one. It seems that’s exactly what is happening with [OiD's] wireless headphones which were manufactured by Phillips.

The headphones take AAA sized batteries and can use either disposable or rechargeable varieties. There is a warning label advising that only Phillips brand rechargeables should be used, and sure enough, if you try a different brand the performance suffers both in charging time and in battery life. The original batteries are labelled as Nickel Metal Hydride at 1.2V and 550 mAh, which falls within common specs. But [OiD] noticed that there is an extra conductor in the battery compartment that makes contact with the sides of the battery case. Further inspection reveals that a reverse-biased diode makes contact through this conductor with a portion of the battery which has not been painted. This is not true with other brands, allowing the circuit to distinguish between OEM and replacements.

[OiD] shorted out that connection and immediately saw a performance boost from his replacement batteries. It’s hard to know exactly what’s going on here without a full schematic for the circuit, but we’d love to hear your speculation on this setup in the comments. Is this a low tech version of the identity chips that camera batteries sometimes hide?



73 Responses to Headphones use standard-sized but proprietary rechargeable batteries

  • Robot says:

    Wow. That is infuriating!

  • PaoloC says:

    I found the same detection system in a portable CD player I got in 1999. Rechargeable cells wouldn’t be recognized as such.

    I should check, but I think the brand name matches…

  • Jakezilla says:

    My old Rio MP3 CD player was like this. the original NiMH’s had no insulation on the bottom 1/3 that made a secondary ground connection to ID them and allow faster charging. I took some Energizer rechargeable and stripped off the bottom of the insulation and viola, charged those fast too.

  • No Buddy says:

    How low can they go? What a nasty deceitful trick. I would somehow feel cheated if I found out that’s what they were doing. It adds absolutely no feature to the device and is only a money grab attempt.

  • Smithy says:

    infuriating? no, just don’t buy the headphones.

  • George Styles says:

    This is legit. Its to stop it from trying to charge up normal non rechargable battaries. Ive got a pair of wireless headphones from Phillips with the same setup.

  • Tron9000 says:

    Thats just not on! greedy gits! not only do the extort cash for the product, they then force you into buy their batteries….that like a contract to buy more of their product, that you’ve not signed!

  • housetier says:

    I can confirm the symptoms for my Philips SHD8900. I bought replacement rechargeable batteries for when I am using the headphones for a very long time. I have noticed that, despite having 1000 mAh each (expensive Varta stuff), the replacements last about 30 minutes, while the original rechargeable batteries last for several hours. This

    Time to go shorting…

  • 802Chives says:

    unfortanately there are so many different kinds of rechargable AAA batteries out there, that this is a safety measure that ensures nothing blows up or melts whilst on or close to your head…

    Designed for worst case scenario, however they were kind enough to put in two charging options so a high performance chemisty could be used. They may be profiting for being the only provider of this battery packaging, however I suspect that insulation dimensions of a battery is not proprietary. liablilities would prevent other battery manufacturers from throwing their hat in this ring if they have not already.

  • Bjonnh says:

    @PaoloC : My Philips portable CD player got such a nasty thing (put a wire at this time to get it work) !

  • WWMD? (What Would MacGyver Do)

    Just use a standard battery and stick of chewing gum! Take the foil wrapper off of a stick of Juicy Fruit, and wrap it over the negative end of the battery before inserting back into the headphones!

    Kick back and enjoy your Juicy Fruit and long lasting tunes.

  • RPangrazio says:

    I was thinking it was a support issue, meaning people support. That way they can say “Hey look, you need to use our batteries”. I know it sounds sleazy but it can be infuriating trying to support somebody when they are using inferior parts in your product. Almost invariably they blame your product instead of the cheap part they put in it.

    The detection circuit, though, counters that argument. If it was just the label, than that would suffice, but I don’t understand why the diode is there.

    I find it kind of disappointing because I have always enjoyed all of my Phillips devices. I hope this isn’t just a sham and there is some real reason behind it.

  • Matt says:

    Assuming this is a protection mechanism, It’s a shame that manufacturers have been forced to prevent people from being retards.

  • Mac says:

    infuriating? no, just don’t buy the headphones.

    @Smithy:

    They don’t print “works only with our batteries” right on the box, do they?

  • Jared says:

    I used to have a Philips CD player about 12 or so years ago that used the same method to differentiate between rechargeable and non-rechargeable batteries. I just took some standard ni-cd batteries back then and trimmed the plastic wrapper off the base of the battery and then I was able to use the CD player to charge the batteries. I seem to remember having a Panasonic CD player before then that did the same thing…

  • @Matt

    Agree… If people are this stupid (I hope not), they deserve the joy of exploding batteries close to their head…

  • Bjonnh says:

    @Henrik: It’s a kind of techno-darwinism… But I agree with that.

  • Elias says:

    Not surprising at all coming from Philips.

    They are very good at dirty marketing.

  • Gert says:

    That’s just plain stupid.
    Shame on the philips engineer.
    Imagine the headphone breaking, a laymen would throw it away and buy a new one. This is non-ecological and non-sustainable.

    I get that some circuits are secret and companies want to make money. I get that paying to repair some stuff is more expensive than buying new stuff.

    But this mentality is destroying nature.

  • jordan says:

    i agree with george, the 6th post. it looks like an easy way of preventing alkaline batteries from getting charged and potentially blowing up.

    yes it looks like a sleazy move but think about it from their POV. if there’s a chance the end user can cause catastrophic failure by using other kinds of batteries, prevent that failure state.

    be glad that the fix is simple enough that a clever person can figure it out and not put themselves in danger of wrecking their hardware

  • Frank says:

    @Bjonnh and @Henrik Pedersen

    Do you have any human compassion at all? What if somebody had a mental illness or something? Humans will always be humans, there will always be people who forget, people who are less knowledgeable. Who the hell are you to say somebody deserves an explosion near their head?

    I don’t give a damn about what Philips is doing here, it’s just another case of “smart move for them, bad for us so let’s rage about it”. I’m just alarmed at some of these HaD reader attitudes.

  • Matt says:

    @Frank

    Technology messes with the natural order of things.
    Those lucky enough to be endowed with relatively superior minds develop technology that allows those with relatively inferior bodies to survive and procreate (and relatively inferior minds to survive).
    I’m not sure it’s always a good thing for the long-term survival of a species to be artificially inflated by technology- it has to crash at some point.

    And if people really can’t be bothered enough to learn at least a little bit about the technology they’re using (especially when it pertains to their safety- and when using batteries it always does), then they probably shouldn’t be using the technology in the first place.

    It’s not so much a matter of compassion as a matter of whether a small group of people should have to watch out for everybody else. I don’t expect anyone else to watch out for me.

  • wosser says:

    Just don’t listen to music – problem solved and much cheaper too.

  • Niru says:

    I had a Norelco electric razor with built-in rechargible batteries like this; I guessed they were NiMH, but they had this weird 3rd connection. The stock bats were not holding a charge any more, so I opened it up, and soldered-in a new set of COTS NiMH batteries with the outer foil wrapper peeled off with an x-acto knife in a small area, big enough to solder the third lead in.

    I figured – worst thing that could happen: I’d have to buy a new razor anyway.

    It worked though. :)

    Next set I replaced in there two years later did not, though.

  • Martin says:

    My portable Sony CD player from the mid 90s has this, too.

  • @Frank

    Well it’s not like I’m exaggerating or anything like that, no no no….

    Anyway, Agree with Matt, If you cannot use a battery please go away from wireless headsets… -.-’

  • I could see it as recharge protection; to keep the headphones from charging an alkaline, but this headset doesn’t recharge.

    No worries, though – I just won’t buy them; there are plenty of headphones that don’t require ‘special’ batteries.

    Having some way of detecting battery types could be useful, though.

  • Stevie says:

    It seems to primarily be a safety feature. I guess normal battery chargers don’t enforce this because the batteries aren’t next to your head while being charged, so the danger is much less.

    Seems reasonable enough tbh. If they were doing it for profit then they’d have stuck a chip in them like they do with ink cartridges.

  • juice says:

    About ten years ago I had a portable Philips CD player which used this method of detecting the battery type. The manual stated that one should peel off a few millimeters of the plastic from the bottom of rechargeable batteries.

  • TedK says:

    If there IS a diode in/on the battery – it’s very likely being used as a temperature sensor. NiMh batteries can be charged more efficiently/safely/faster if you can carefully monitor the cell temperature.

  • jeff-o says:

    I’ve heard of Panasonic batteries that were like this, a few years ago. Dunno if they still play such tricks.

  • Leif says:

    This is not some dastardly plot to force everyone to use Philips batteries. It was just a cost-saving decision, but not a particularly bad one…
    If a manufacturer intends a device to use standard-sized batteries, it must accomodate all the variability therein. Most manufacturers are happy to accommodate your rechargables, as long as you handle the charging.

    But in order to allow in-device charging, you’ve got to prevent accidental charging of Alkalines. Most external chargers have temp sensors and regulating circuits that disallow this – but they’re big and expensive. Bottom line is, two tiny contacts is way smaller and cheaper than the alternative.

    And in response to those draconian “anyone who recharges Alkalines deserves what they get” arguments: When your cell phone batteries run low, do you open it up and check that the battery is rechargable? No, you just plug it in! You assume it is rechargable, because it has a charging port.

    Now, I’d much rather my devices all support in-device charging. But until there’s a standard developed, it aint happening. So I salute Philips. Their solution is very simple, cheap as-free, and fool-proof. I predict such a standard will eventually be adopted by all the other battery makers.

  • MrX says:

    @jordan to prevent working with non-rechargeable batteries is not a good excuse. If they want to prevent that, then they should use a good charging circuit and detect rechargeable batteries using electronics. Not re-inventing “AAA” batteries with a crappy additional connector..

  • Thats brilliant. Evil but brilliant.

    About on the same level as Dell with their chipped power supplies which only charge one model and nothing else, thereby ensuring you buy their expensive charger rather than the £19.95 generic replacement.

    Oh, and they also have a “nice” habit of using special code on the memory chips inside their LCD panels which means you can’t replace a panel with anything else without it malfunctioning.
    Learned this the hard way, turns out that you can swap the panel to a different laptop but not the other way around.

  • Jac Goudsmit says:

    While I agree that this is a ripoff, I have to say that there is only one L in “Philips”.

  • Abbott says:

    @Leif

    In regard to your statement about cell phone batteries, all [useful] cell phones nowadays have rechargeable Li-Ion batteries. Some may have Ni-*, but they all have integrated charge controllers.

  • BadWolf says:

    Phillips -> Blacklisted

    HaD should hold a list of what company does what kind of nasty trick and so we can easily boycott them.

  • Shaddack says:

    I fully endorse the BadWolf’s idea of a list of disreputable companies and products with such artificial limitations (and, if possible, also the workarounds).

    Another useful list could be which company uses which brand of capacitors in which product line; e.g. like Acer using C(r)apXon capacitors or Benq using Elite brand (which is all but elite) in at least some of their monitors.

    Some kind of machine-readable identification could be useful there, to facilitate Greasemonkey-like script inclusions on eshop pages. Real-life linkage via e.g. UPC/EAN product codes would also be nice.

  • Gerhard Waler says:

    I really like Hackaday a lot!
    It’s one of my favourite Websites.

    But I don’t like silly conspiracy theories
    like this (not the first one here,
    and funny enough not the first one related
    to Headphones)…

    Just read Life’s Posting ;-)

  • SokraX says:

    I have the same Headphones and I just removed the plastic label of my recherchabel Battery of the same type and it works just fine.

  • caincha says:

    I haven’t read all the comments, but what if you just peel off the paint on the battery, wouldn’t it be easier – and safer – than short out the connection?

  • Dominique says:

    As already pointed it is in fact a nice engenering trick to allows both normal battery and rechargeable battery to be use on the headset.
    You can put any rechargeable battery if you remove the plastic isolation near the minus pole.

  • Friz says:

    This is actually good, IF it becomes standard, what if all rechargeable batteries had a ground point at a level based on type (charger technique) it would solve some compatibility and safety issues.

  • tReg says:

    I sent a mail to philips telling that this is a shame and that I won’t buy product from them anymore. Feel free to do so also.

  • ironsmiter says:

    I have an OLD set of AA Ni-MH rechargeables, and their “quick charger” that did something similar to this.

    When the branded cells were inserted in the charger, it would switch into fast-charge mode.
    When a “normal” rechargeable was placed in it, it would turn down the charging juice to a more moderate rate. A drop from around .4C to .1C.

    At the time, this allowed them to recharge their “new chemistry” batteries in hours, while still being compatible with overnight charging of “normal” rechargeables.

  • Dax says:

    It’s a lock-in feature.

    I have a Phillips table charger built in the transmitter unit of a pair of headphones that don’t have a DC jack, and the table unit has the extra connector as well, preventing it from recharging other batteries.

    No other battery charger has that. It isn’t a safety feature for the dumb, it’s just “buy our batteries”.

  • Dax says:

    I also have a pair of AKG wireless headphones that automatically recharge when I put them on the stand, and they don’t have a problem between alkalines and rechargeables.

  • reboots says:

    I’ve owned a cheap off-brand portable MP3 CD player with the same feature. While it may be exploited to sell quasi-proprietary batteries, I suspect the “safe” bare-ended rechargeable is some form of lesser-known industry standard and not proprietary to Philips. Here’s another vendor offering similar special batteries for their portable device:

    http://www.amigofm.com/amigo/com/AmigoFM/Solutions/Accessories/PowerOptions/index

    Note that, like the headphones, the AmigoFM device is designed to be worn on the user’s person, with conceivable safety implications.

    It might be interesting for HaD readers to investigate all their portable electronic devices which support recharging standard form factors. The feature may be more widespread than we realize.

  • Norman Bates says:

    @reboots,

    That AmigoFM (or easylink/zoomlink and other Fm systems) are a MAJOR ripoff.
    I had to pay approx 1500 euro’s for this wireless microphone (which it basically is).
    And an additional 250 euro’s for having an telecoil attached to my Baha.
    (after talking the latter apart I found out that the telecoil is nothing else than a small induction coil, 3 smd capacitors, and that is it!, I copied it by using some stock parts, and had it working for less than a euro..)
    And of course the lipo’s in the easylink/zoomlink are not replacable by the user, you need to send those back to the manufacturer and pay a hefty price to replace the batteries.
    If it is or an hearing-aid/implant, the prices go insane!
    It is just morally sick that these greedy companies take advantage of the need of their customers.

  • Onaka says:

    And so another company enters the blacklist.

    This sort of shit just makes my blood boil.

  • Spork says:

    @HaD and outraged readers:
    You miss the point. They build the charger to the spec of their own batteries. If other (cheaper or non-rechargeable) batteries are charged to the same (higher) spec, they will explode/leak/otherwise cause damage.

    The only reason they implement this is to protect themselves from being sued. They could care less if you know about it, but ‘circumventing’ it gives them credibility in court that you do not get.

  • therian says:

    I dont think we can call it proprietary, because this case inst about greed, think what other options does they have:
    1) add complicated circuit detecting battery internal resistance to distinguish between rechargeable and non rechargeable battery. so it would be major cost increase.
    2) abandon non-rechargeable batteries, put many warning labels and wait for lawsuits anyways

  • Whatnot says:

    There are many stories like this about philips through the years, and employees have confirmed they do nasty stuff on purpose in the past, and more than once there were tricks to make devices fail quicker, and harder to repair after they did.

    Oh and philips semiconductors once was successfully sued by the US army for them shipping them dodgy parts.. But that was long ago and since then philips sold and splitted various parts of their company.

  • dan fruzzetti says:

    It *is* the same thing as the camera battery-ID chip, except it’s carried onboard the phones and is only ‘enabled’ by connecting the correct battery.

  • password says:

    i believe this is a combination of greed and safety because first the label says use only Phillips batteries and not use only approved batteries as some has pointed out that there are other brands with the same implementation plus it saves them the trouble and money of implementing a complicated charging circuit saving them money.

    secondly this greedy move also increases safety by some amount because it stops people from inserting poor quality batteries and non rechargeable batteries

    this trick can actually become useful if a standard were to be created where different rechargeable batteries have foil “rings” at different positions so a device can correctly charge the batteries put in it stopping the device from trying to recharge non rechargeable batteries

  • Paul says:

    Conclusion Inconclusive.

    Please replace all this gueswork with more reverse engineering.

  • Johnny5 says:

    @Spork

    >They could care less if you know about it

  • walt says:

    F U OiD/Phillips! You won’t see my money ever again.

  • 802Chives says:

    wow look at all the drone haters out there… keep grazing on all the grass the farmer will be out with more grain soon.

    Has anyone even read the comments?? Before you boycott Phillips know that there is nothing proprietary about this, it is a SAFETY feature, and one commenter even suggests that the manual talks about how to get around it with off brand rechargables…

    This article was written to incite this kind of rage, however it is very mis-leading… The feature allows you to use off shelf batteries, boycotting should be reserved for the manufacturers that use proprietary batteries and make their products consumable by sheeple who trash dead products rather then replace the batteries.

  • Flood_of_SYNs says:

    I bet the “Use only Phillips’ rechargeable batteries” is a legal move, if someone were to put non-rechargeables in the unit and something bad happens and they try to sue, Phillips can just point to the label and say told you so.

    “Low tech hardware authentication”

  • bash says:

    just spit-ballin here. but could you not just scrape the paint shell off of a few regular AAA bat’s to short the circuit out? just a thought..

  • Alan says:

    I’ve always just cut ~8mm of label away from the -ve end of a regular rechargeable battery.

  • Donrata says:

    I’ve seen that on a Philips mobile phone like 10 years ago, anyway I liked to be able to use standard AA cells when I wasn’t able to charge the phone.
    So It’s the philips way!

  • mah says:

    its not there only for profit , its there for a reason
    look,
    if they did not have this , stupid people will not use both their rechargeable batteries and non-rechargeable batteries in it , but ingenious people will find this and just short it
    philips did this just because they figured out that their consumers(which they think are stupid ) are too stupid to recognise between rechargeable batteries and non-rechargeable batteries

  • Mike Bradley says:

    2x of the 1.2v batteries is 2.4v, 2x of the 1.5v batteries is 3v, a .6v difference. I just assume this is to allow standard 1.5 batteries to be used, and still supply 2.4v

  • Dax says:

    To all of those claiming it’s a safety feature, all I can say is BULL.

    I took apart my table charger with the “feature”, and it was a simple current limited nicad/ni-mh charger with no voltage peak detection circuitry or anything. It’s a simple dumb slow charger.

    There’s NO quick charge. Putting the “wrong kind” of batteries in would just result in them getting warm. Leaving the batteries in would result in them getting worn out after a while due to constant overcharge. Putting alkalines in wouldn’t do much anything to them, except recharge them slightly.

    Nobody else does it with their slow chargers. All they have is a label that says “do not recharge non-rechargeable batteries”. Why don’t they feel the need to protect themselves from being sued?

    Because they don’t need to. Phillips is doing it only for the lock-in.

  • kaidenshi says:

    I came across something like this at my part time job. We got a bunch of second-hand two way FRS/GMRS radios in and the boss wanted me to refurb them for employee use, as we work in a large warehouse and the phone paging system is inadequate for relaying info.

    A few of the radios were made by Midland and had a battery pack that was just four AAA NiMHs bridged and in a heat shrink package. Just for kicks I put four individual AAA NiMHs in and plugged in the charger. No dice. So I looked closer at the battery pack and the radio’s compartment and I noticed there was a bare patch on the pack that corresponded to a connector on the radio. I shaved some of the plastic off of the relevant loose battery, reinstalled them and it began charging normally.

    After prepping all of my loose NiMHs with a bare patch in the right spot, I can now substitute high capacity battery sets for the original packs and get nearly a week between charges, as opposed to daily recharging with the original low capacity packs.

  • Phil says:

    In case it helps – I have successfully replaced the official Phillips ones with a generic rechargable battery.

    Use a sharp knife to score around the battery at the bottom, and the new batteries are accepted fine – they both play and recharge fine.

  • Alex says:

    Thanks to this site, I was able to use my 3dr party batteries in my headphones, I just cut out the plastic from the end of the batteries and they now work like a charm.

  • Arseny says:

    This is a safety feature to prevent charging of non-rechargeable batteries. Some Panasonic CD players also had this feature.

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