[Johan von Konow] found that he was using an FTDI USB-to-Serial chip in a lot of his projects and wanted to have an easy prototyping component on hand to facilitate this. What he came up with is the extremely small USB to serial dongle seen above. The copper fingers are designed to plug into your USB port. And if you’ve got an unused thumb drive (we’ve got a 128mb version that’s been collecting dust for years) it would make a perfect enclosure for the device.
He’s using an FT232BL chip in a LQFP-32 package. That’s got 0.8mm pitch so make sure you’ve got a steady hand, a fine tipped soldering iron, and some solder wick on hand. The 0603 passives might also give you a bit of a run-around during soldering, but all-in-all we think everyone will be able to successfully assemble this with a little bit of practice. The chip is the most expensive component at just under $6. But the good news is that the board is single sided and only needs one jumper wire making for very little drilling and easy home fabrication.
If you’re putting in a parts order, we’d recommend getting doubling the amount of resistors and capacitors. Chances are you’ll drop a few and nary will they be seen again. We also highly recommend looking into [Gerrit’s] surface mount component clamp.