Hackaday Prize Entry: Playing With USB Power Delivery

USB Power Delivery is the technology that’s able to pump 100 Watts down a USB cable. It’s been around for half a decade now, but only in the last few years have devices and power supplies supporting USB PD shown up on the market. This is a really interesting technology, and we can’t wait to see the outcome of people messing around with five amps flowing through a cable they picked up at the dollar store, but where are the DIY solutions to futz around with USB PD?

For his Hackaday Prize entry, [Clayton] is doing just that. He’s built a tiny little power jack for USB PD that has a USB type-C plug on one end and a pair of screw terminals on the other. It’s the USB PD Buddy Sink, and once we find some cheap 100 Watt USB power adapters, this is going to be an invaluable tool.

Getting 100 Watts out of a USB charger is a bit more complex than just soldering a few wires together. The power delivery must be negotiated, and for that [Clayton] is using a simple, cheap STM32F0 ARM microcontroller. Plugging into a USB bus is a bit more complicated, but luckily On Semi has a neat little programmable USB Type-C controller PHY that does all the work. Throw in a few MOSFETS and other ancillary parts, and you have a simple, small 100 Watt power supply that plugs right into your new fancy laptop charger.

The design of the USB PD Buddy Sink is complete, and [Clayton] has a bunch of these on hand. He’s selling them on Tindie, but it’s also a great entry to the Hackaday Prize.

A Vintage Morse Key Turned into USB Keyboard

Time was when only the cool kids had new-fangled 102-key keyboards with a number pad, arrow keys, and function keys. They were such an improvement over the lame old 86-key layout that nobody would dream of going back. But going all the way back to a one-key keyboard is pretty cool, in the case of this Morse keyer to USB keyboard adapter.

To revive her dad’s old straight key, a sturdy mid-20th century beast from either a military or commercial setup, [Nomblr] started with a proper teardown and cleaning of the brass and Bakelite pounder. A Teensy was chosen for the job of converting Morse to keyboard strokes; careful consideration to the timing of dits and dahs and allowances for contact debouncing were critical to getting the job done. A new wooden base not only provides stability for the key but hides the Teensy and makes for a new presentation. The video below shows it in action; our only complaint is the lack of sidetone to hear the Morse as you pound out that next great novel one click at a time.

Lovingly restored telegraph gear is a bit of a thing around here; we featured this vintage telegraph sounder revived with a Morse code sender not too long ago.

[via r/DIY]

Thanks to [Liz] for the tip

Mini Drill Made From a Motor

We love this hacked-together mini drill by [BuenaTec] that uses a DC7.2V 10K-RPM motor with a 1/8” Dremel chuck added on. Power is supplied by a USB-A cable with the data wires cut off, with a switch controlling the voltage and a rectifier diode protecting the USB port or battery pack from back voltage from the motor.

The drill isn’t very powerful, only able to bore holes in PCBs, plastic, and similar soft materials. However, you could see how just a couple more components could make it even more robust — maybe a speed controller and voltage booster? Even so, we appreciate this bare-bones, ultra-low budget approach — only the barest essentials are included, with the components held together with hot glue and solder. Also, no one is allowed to complain about their soldering iron after viewing this video.

For more projects involving motors, read up on this brushless motor made from 3D-printed parts and this guide to hand-winding quadcopter motors.

 

Monstrous USB Power Bank

At some point, cleaning out the spare parts bin — or cabinet, or garage — becomes a necessity. This is dangerous because it can induce many more project ideas and completely negate the original purpose. [Chaotic Mind], considering the pile of  batteries he’s collected over the past decade, decided that instead of throwing them out, he would recycle them into a grotesque USB power bank.

Inside the bulk of this power bank are an eye-popping 64 18650 Lithium Ion cells, mostly collected from laptop batteries, and wired in a parallel 8×8 pattern with an estimated capacity of over 100,000mAh(!!).  The gatekeeper to all this stored energy is a two-USB power bank charger board from Tindie.

Ah — but how to package all this power? The handy man’s secret weapon: duct-tape!

Continue reading “Monstrous USB Power Bank”

Customizable PCB Business Card

[Corey Harding] designed his business card as a USB-connectable demonstration of his skill. If potential manager inserts the card in a USB drive, open a text editor, then touches the copper pad on the PCB, [Corey]’s contact info pops up in the text box.

In addition to working as a business card, the PCB also works as a Tiny 85 development board, with a prototyping area for adding sensors and other components, and with additional capabilities broken out: you can add an LED, and there’s also room for a 1K resistor, a reset button, or break out the USB’s 5V for other uses. There’s an AVR ISP breakout for reflashing the chip.

Coolly, [Corey] intended for the card to be an Open Source resource for other people to make their own cards, and he’s providing the Fritzing files for the PCB. Fritzing is a great program for beginning and experienced hardware hackers to lay out quick and dirty circuits, make wiring diagrams, and even export PCB designs for fabrication. You can download [Corey]’s files from his GitHub repository.

For another business card project check out this full color business card we published last month.

Cronk The Gonk Droid

The ‘Gonk’ droids from the Star Wars universe are easy to overlook, but serve the important function of mobile power generators. Here on Earth, [bithead942]’s life-size replica droid fulfills much the same purpose.

Cronk — functionally an oversized USB charging hub with a lot of bells and whistles — is remotely controlled by a modified Wii Nunchuck very controller similar to the one [bithead942] used to control his R2-D2. With the help of an Adafruit Audio FX Mini, an Adafruit Class D 20W amp, and two four-inch speakers, the droid can rattle off some sound effects as it blows off some steam(really, an inverted CO2 duster). An Arduino Mega acts as Cronk’s brain while its body is sculpted from cast-able urethane foam for its light weight and rigidity. It also houses a FPV camera, mic, and DVR so it can be operated effectively from afar.

And, it can dance!

Continue reading “Cronk The Gonk Droid”

Review: Aneng LT-001 USB Soldering Iron

When it comes to soldering irons, most of us are likely to be in agreement that there is a level of quality below which we will not descend. To do a decent job requires a decent tool, and when it comes to soldering that means a good quality temperature controlled iron with a decent power level and a quality bit. Anything else just isn’t worth considering.

But what if you look at it from the opposite angle? When it comes to soldering, just how low can you go? In that case probably the ultimate scraping of the soldering barrel comes courtesy of USB soldering irons, taking their juice from a five volt phone charger socket and providing tiny power levels you’d expect to be barely enough to work at all. Surely these are toys, not irons! Continue reading “Review: Aneng LT-001 USB Soldering Iron”