It is mid-day Saturday and the Midwest RepRap Festival is in full swing. Saying that there is a lot of 3D printers here is an extreme understatement. There must be at least 100. Out of all these, there are a couple that stand out from the rest due to their non-standard geometry. These are both creations of [Nicholas Seward], called the Wally and Simpson.
Both of these printers were designed to not use linear rails or bearings and be as reprap-able as possible. For example, the Simpson’s only non-printed custom parts are the two wooden base plates and the print bed. The rest of the parts are general hardware and standard 3D printer electronics.
[Nicholas] is showing off something new this weekend (less than 2 weeks new, actually). It is a new printer, currently code named CoreXZ. Unlike his previous designs, the CoreXZ does use linear rails and bearings. The frame is laser cut and is held together with zip ties. This new design uses an h-bot style setup for movements in the X and Z axes. The Y axis is a standard moving bed design with linear rails and bearings.
All axes are cord driven. Notice the cord pulleys, they are composed of two skate bearings. The radiused edges of the bearings provide a perfect groove for the cord to ride in. Like on the Wally and Simpson, the drive cords are tightened using guitar tuners and wrapped around drums that are powered by stepper motors.
[Nicholas] is still tweaking the design and plans to release the source files to the community soon via his GitHub page. We are looking forward to seeing more of this printer in the future.