Yep, we said it. This Halloween decoration goes way overboard… and we love it! Not only does [Shelby Merrick] put on an incredible sound and light show for the neighborhood, but he keeps us happy by posting all the details for the lighting controller he designed. He calls the creation FloodBrain as it’s switching a set of flood lights to achieve the effects seen above. But for the full experience you’ll want to watch the demo videos below as well.
He needed a way to switch twelve RGB flood lights which pull 10 Watts. His controller was designed to communicate with them via RS485, with an AVR Xmega8E5 controlling the system. We like it that he included some images of the manufacturing process, using a stencil for solder paste before placing components for reflow.
The floodlights themselves are also an interesting hack. To get what he wanted at the best price he picked up 10W white LED flood lights for about eight bucks a piece, then swapped out the LED itself for an RGB version (same wattage) using the same heat sink and case.
More often that not we see this type of system controlling Christmas lights. [Shelby] mentions that he did get help from Christmas light controller forum We also think he should have no problem repurposing the controller for that type of application.