You know what’s expensive? Those little tiny little mirrors used in laser cutters — and they don’t last forever either! What if we told you it’s possible to make your own for free, using a broken hard drive?
[Tim Wehr] read about using HDD platters as mirrors on BuildLog.net, and decided to try it out for himself to see how well they work. He quickly salvaged an old hard drive and removed the ever so shiny platters. Using a few pieces of wood he clamped the platter and then cut circles out of it using a metal hole saw — the edges are a bit rough, so we’d recommend you invest in a diamond hole saw if you’re planning on trying this.
Some denatured alcohol polishing later and a bit of filing on the edges, and he had a replacement mirror. He then performed two tests using both the original and the HDD mirror on his CO2 laser. Almost identical cutting power. In fact, [Tim] muses that the HDD mirror looks like it cut slightly better even! Not bad!