Laser Hacks

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A scanning-electron micrograph is shown of a cricket's body, focusing on the head, which has been sliced off just above the eyes.

Cross-Sectioning Crickets With A Femtosecond Laser

July 18, 2026 by 14 Comments

Unlike most cutting lasers, femtosecond lasers don’t vaporize materials; rather, they produce such short, intense bursts of light that the affected region is ablated without having the chance to heat its surroundings. This makes them good at cutting away material without damaging the surroundings, something [Ben Krasnow] exploited to cut cross-sections of samples while still in a scanning-electron microscope.

In this case, the samples were crickets, and before imaging they had to be prepared. First, the bodies were soaked in glutaraldehyde to cross-link the proteins and stabilize the structure. Next, a series of solvent exchanges replaced the water in the bodies with a low-surface-tension solvent; this meant that during the next step, drying, surface tension wouldn’t distort the crickets’ internal structure. Finally, the insect bodies were charred under argon, which made the bodies conductive and more absorptive to laser light.

The laser itself and the scanning galvo are mounted outside the microscope, and shine in through a transparent window. To protect the detector and electron optics from a spray of ablated carbon, a servo motor swings an aluminium shutter between these and the sample while the laser is active. This caused some mysterious problems during testing: after the first ablation run, the electron microscope’s image would contain so much noise as to be unusable, but it would improve over time. As it turned out, the shutter was painted, and the other side of the paint was getting coated with charged carbon particles. This created a small capacitor which disrupted the electron optics as it discharged. Eventually, after solving this and a few other strange problems, [Ben] was able to take several time-lapse videos of the laser gradually ablating a cricket, 30 microns at a time, revealing its inner structure.

Although scanning-electron microscopes are unfortunately shard to come by, it’s still possible to restore a secondhand microscope or, as [Ben] did, build your own. Femtosecond lasers are yet more inaccessible, though they can be used to replicate themselves.

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2026 Frikkin Lasers Challenge: Laser Bandsaw

July 14, 2026 by 31 Comments

Can you call it a bandsaw if it has neither band nor saw? [WeldingRod1] does, with his entry in the laser contest — a manually-controlled laser cutter that he’s dubbed a Laser Bandsaw. Some might quibble that it’s not actually sawing with the beam, and others will inevitably find the safety implications rather frightening. We think it’s a fun project and that [WeldingRod1] can call it what he wants, as long as he follows his own advice and keeps his laser goggles firmly on his precious vision orbs.

He has actually put some thought into what started as the physical manifestation of a joke in a podcast. The blue diode laser — a NUBM44 diode rated at 7 W — got a custom-made copper heatsink. It’s also got a hefty beam dump in the form of a stack of box knife blades. That’s very necessary to keep the beam from reflecting where it shouldn’t, especially when you consider this operates like a regular band saw: you turn it on, and it’s ready to cut. With only 7 W of laser power it can’t cut that much, mind you, but apparently it’s great on balsa wood and blasts black paint off like nobody’s business.

Now if this was our shop we’d probably want to put the laser diode onto some kind of CNC platform, be it Cartesian or SCARA. But we’ve seen that done many, many times and if you’ve got the motor skills this might be just the tool for you. There’s a pinout and STLs for the 3D printed frame on the project page if you’re interested. If not, why are you still here? The article is finished. Go make something lase and send it in. The deadline for the 2026 Frikkin Laser Contest is fast approaching!

2026 Hackaday Freaking Lasers Contest

A series of simulations of a shape are shown, with that shape traced out in a petri dish with a laser below. The shape is roughly like a 90-degree corner bisected by a third arm.

Printing Fungal Art With Laser Control

July 12, 2026 by No comments

Preservationists usually take great care to prevent fungi from appearing the world of art, but in the case of [Kexin Wang]’s Funguy project, the fungus itself is the art. It uses a laser diode to repeatedly trace an outline onto a dish of agar gel in which fungus is growing, and the photophobic fungus grows only up to the edge of the laser-traced figure, potentially creating complex designs.

This project evolved out of a research project in which they developed a computer model for fungal growth, then used its predictions and a laser to control a fungus’s growth pattern. The model has two parts: a temporal convolutional neural network which learns fungi growth patterns from a series of images, and a cellular automaton to simulate these growth patterns under different starting conditions. The cellular automaton’s rules aren’t fixed; each cell runs a small neural network which learns the rules under supervision from the convolutional network. By training these networks on images of the growth stages of three different fungi, it was able to realistically predict the different growth patterns of the different species.

To actually control the growth pattern, the researchers tried a series of different wavelengths and laser powers; shorter wavelengths tended to work better, with a 405 nm laser working best. The growth model complemented the laser setup by predicting in which areas the growth medium had run out of nutrients. Since fungus would no longer spread in these regions, the laser no longer needed to trace these sections. The Funguy kit’s laser system itself is similar to a laser engraver, with an XY-kinematic system seemingly built from a DVD drive frame. It uses fungi from the Mucor genus, though it can print with other photophobic microorganisms, such as slime molds.

This project seems aimed at artistic and educational uses, but considering the various electronic parts that have been made of fungi, more functional applications should be possible.

A black plastic cube is shown in front of another, larger rectangular black plastic box. The plastic cube has a silver microscope objective protruding from one side, with green light being emitted from it into a small plastic tube held on a positioning stage.

2026 Frikkin Lasers Challenge: A 3D-Printed Raman Spectrometer

July 5, 2026 by 19 Comments

When light reflects off a surface, not all of it reflects off at the same wavelength; some photons impart a portion of their energy to raising the vibrational energy of the surface’s molecules, and are thus scattered away at a lower energy and longer wavelength. This is called Raman scattering, and the precise wavelength shifts are characteristic of the particular molecule being illuminated. It can therefore be used in Raman spectroscopy to identify molecules; these spectrometers are normally elaborate, expensive instruments, but [Allegedly Science] was able to build a simple system with surprising sensitivity.

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A rectangular black box is shown, connected to a coil of fiber-optic wire. Out of the end of the fiber, purple light is emitted. A label in the lower right corner says "405nm Singlemode Light Source".

Building A Fiber-Coupled Laser Source For Precision Optics

June 30, 2026 by 5 Comments

Laser diodes are convenient light sources, but for precise optical work their often-elliptical beam profile leaves something to be desired. One way to get around this is to couple the beam into a single-mode optical fiber, which then emits a circular Gaussian beam from the other end. For more advanced experiments, therefore, [Diffraction Limited] built this fiber-coupled laser source.

The simplest approach is to place the fiber directly against a light source, but this results in most of the light missing the three-micron fiber core. Optical fibers have an acceptance cone, and only light approaching from within this cone is coupled into the fiber. The design therefore uses an aspheric lens to focus light from the laser diode down to a tiny point matching the diameter of the fiber core, creating a cone of incoming light narrower than the acceptance cone.

The body of the laser source was CNC machined out of brass, with the laser-diode press-fit in one end. The lens stands in front of the diode, and was glued in place so that its focal point was just above the end of a mounting pin for the glass fiber. Positioning and fixing the fiber in place was the biggest challenge; [Diffraction Limited] could use the micro-manipulator from a previous video to position the fiber, but the UV-set glue used to fix it in place shrinks during curing, pulling it out of position. To deal with this, two set screws under the mounting pin allowed its position to be adjusted slightly after gluing. As expected, adhesive shrinkage meant that the completed source initially produced no light, but after the set screws were adjusted, the beam appeared.

For more on fiber-coupled lasers, check out [Les Wright]’s work. If you don’t have access to an aspheric lens, an anti-bumping bead could be a reasonable alternative.

2026 Frikkin Lasers Challenge: Super-Simple Laser Precision For Your Stargazing

June 29, 2026 by 11 Comments

Perhaps the hardest thing for amateur astronomers just starting out is finding the things you want to look at. Prolific maker [mircemk] has submitted a quick-and-easy star-hopper device that will help guide your binoculars with laser-like precision using things you likely already have on hand: a smartphone, a mounting plate, and a green laser pointer.

The smartphone is running AstroHopper, an astronomy app that uses GPS and inertial navigation to know exactly where your phone is pointing, and offer an image of the sky on the screen. There are many others of this ilk, and there’s no reason [mircemk]’s trick won’t work with your favorite. The trick is decidedly simple: the smartphone is mounted to a flat plate, in line with a green laser pointer. Careful placement aligns the axis of the phone and the laser, and the mounting plate is set up to fit a tripod.

Using it is simple: with a labelled view of the sky displayed on the screen, one lines up the phone/laser combo with the desired object, and activates the laser pointer. [micremk] has wired in an on-off switch for this purpose and a large external battery, rather than relying on the stock pushbutton. Since the axis of the laser pointer and the phone are aligned, a green line launches out into the heavens for you to follow with your binoculars. Once you locate that green dot, you can turn off the laser. Yes, the computer has helped you find the object, but your muscles are doing the slewing and that will make it much more likely you start to learn the sky yourself rather than relying on electronic magic.

This is probably the simplest hack we’ve yet seen in the Frikkin’ Lasers Challenge, and yet also one of the most practical. If you enjoy playing with radiation that’s spontaneously emitted, there’s still time to get your entry together — the contest runs until July 23, 2026.

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All The Different Lasers, And How Well They Mark 3D Prints

June 24, 2026 by 20 Comments

[Stefan] of CNC Kitchen has an informative video describing his experiences with trying to cleanly laser-mark 3D printed plastics using different methods, and it also happens to be a fantastic tour of all the different laser options available to hobbyists and workshops these days.

Laser marking is a fast and effective way to put things like product names, serial numbers, and other information on plastics. [Stefan] wondered whether laser options would be capable of creating clean and professional marks on 3D-printed items, and approached things with his usual attention to detail.

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