We’ve seen several methods of repairing plastic gears. After all, a gear is usually the same all the way around, so it is very tempting to duplicate a good part to replace a damaged part. That’s exactly what [repairman 101] does in the video below. He uses hot glue to form a temporary mold and casts a resin replacement in place with a part of a common staple as a metal reinforcement.
The process starts with using a hobby tool to remove even more of the damaged gear, making a V-shaped slot to accept the repair. The next step is to create a mold. To do that, he takes a piece of plastic and uses hot glue to secure it near a good part of the gear. Then, he fills the area with more hot glue and carefully removes it.
