Gas Burner Reuses Printer Nozzle For Metalwork

Even if you don’t cast or forge metal yourself, you’re probably aware that you need to get the material very, very hot to make that happen. While some smiths might still stoke coal fires, that’s a minority taste these days; most, like [mikeandmertle] use gas burners to generate the heat. Tired of expensive burners or finicky DIY options [mikeandmertle] built their own Better Burner out of easily-available parts. 

Everything you need to make this burner comes from the hardware store: threaded iron pipes of various sizes, hoses and adapters– except for one key piece: a 3D printer nozzle. The nozzle is used here as the all-important gas jet that introduces flammable gas into the burner’s mixing chamber. A demo video below shows it running with a 0.3mm nozzle, which looks like it is putting out some serious heat, but [mikeandmertle] found that could go out if the breather was opened too wide (allowing too much air in the mixture). Eventually he settled on a 0.4mm nozzle, at least for the LPG that is common down under. If one was to try this with propane, their mileage would differ.

That’s the great thing about using printer nozzles, though: with a tapped M6 hole on the cap of the gas pipe serving as intake, one can quickly and easily swap jets without worrying about re-boring. Printer nozzles are machined to reasonable accuracy and you can get a variety pack with all available sizes (including ones so small you’re probably better off using resin) very cheaply.

These sorts of use-what-you-have-on-hand hacks seem to be [mikeandmertle]’s specialty– we’ve seen their PVC thumb nut and their very simple mostly-wooden wood lathe here before. 

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BBQ Burners Built From Scratch

Building a barbecue is a common DIY pursuit, and one that comes with a tasty payoff at completion. While many projects focus on charcoal or wood-fired designs, [Andrew] is more of a gas man. Not one to simply buy off the shelf, he designed his own burners from scratch.

This quest wasn’t just unnecessary yak shaving; burners to suit [Andrew]’s desired size and power simply weren’t available. The burner is designed around the Venturi effect, wherein the propane gas is passed through a small orifice, creating a jet and pulling air along with it as it enters the burner tube. This causes the gases to mix, and they can then be ignited when passing through the outlet holes of the burner. Get the orifice and outlet holes sized just right, and you’ll have a burner that produces a hot, blue flame, perfect for efficient cooking.

The orifice was produced with brass plumbing components, and hooked up to a valve rated for use with gas lines. The burner tube itself was created from stainless steel tube, with slots cut to act as outlet holes and with the end crimped and welded shut. A black iron pipe reducer was then used as the air inlet and orifice mount.

The final result is a powerful barbecue burner that is perfectly sized to [Andrew]’s needs. If you’re keen to build your own custom rig, you may find this a useful and cheap way to go versus sourcing parts off the shelf. We’ve seen [Andrew]’s work before, too. Video after the break.

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