The Ultimate Hacking Keyboard (UHK) line is, as the name suggests, a great choice for a lot of people. They’re each a toe-dip into the ergonomic waters with their split-ability and those beginner thumb clusters.

However, [jwr] was not completely satisfied and decided to make a custom set of keycaps. The idea was to create ‘caps without the “annoyingly abrasive texture of PBT”, that are larger than average for larger-than-average fingers. Finally, [jwr] wanted the Function row to tower over the number row a little, so these have a taller profile.

So, what are they made of? The look kind rubbery, don’t they? They are cast of pigmented polyurethane resin. First, [jwr] designed five molds in Fusion360, one for each row. Then it was time to machine master molds via CNC in foam tooling board. These were filled with silicone along with 3D-printed inserts, which produced silicone molds for casting keycaps four at a time in resin.

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