Modding a car charger to a variable power supply
posted Jun 19th 2011 8:12am by Brian Benchofffiled under: classic hacks

For an upcoming road trip, [Patrick] needed a small variable power supply. Instead of lugging around a bench supply, [Patrick] did the sensible thing and reverse engineered a cell phone charger to fit his requirements.
After cracking open an old Kyocera car charger, [Patrick] found a small PCB with completely labeled, all through-hole components – excellent reverse engineering potential. After finding an On Semi MC33063 IC, [Patrick] tore through the datasheets, generated a netlist, and developed a schematic that closely resembled the reference schematic given by the datasheets.
With all the grunt work done, [Patrick] set out to finish what he started – modifying the charger to output 3-10 Volts. After replacing a resistor with a 5k multiturn pot, [Patrick] was left with a power supply with a variable output from 2.8 to 8.8 Volts. Not exactly what was desired, but more than enough for the application at hand. While this hack isn’t a disco floor, it’s a great walkthough of the hacking process – building or modifying something to suit a need.






Not really groundbreaking but I think the most helpful thing is that the DC-DC converter is a switchmode one which can be quite handy if you want to put it into some kind of battery powered project where you don’t want to piss away the power by bleeding off the voltage with a linear regulator.