We love a good Tesla coil music performance, but have never really considered building our own. After reading [TheHomebrewGuru's] guide to musical Tesla coils we’re still not considering it. Whether or not you’re going to undertake the project, his massive writeup is worth a look.
The tutorial begins at the beginning, with a bit of background on these devices, including what they are, where they came from, and the electrical theory behind them. From there it’s on to the build. This isn’t a go-out-and-buy it type of project. You’re going to need some ingenuity to hunt down parts that will work, and will work with each other.
The image above shows a partially built device, using sheet metal ductwork covered in foil tape as the torroid at the top. The column is wrapped in wire, forming the secondary coil, and the wooden base is ready for the installation of the primary coil. Electronics will be housed between the two wood discs of the base, with a TI Launchpad board driving the music part of the hack.
There isn’t a good demo video of this playing music. But you can get the idea if you look back at the head-mounted tesla coil which did a great job of pumping out the tunes.