Building EL Displays On A PCB

ELElecrolumiscent displays have seen a huge swing in popularity recently, but only in limited forms like EL wire or flat EL panels. You can, of course, cut and bend these wires and panels to suit any purpose, but custom shaped EL displays are just the bee’s knees. They’re not hard to fabricate, either: with cheap custom PCBs, all it takes to make custom EL panels is just a few chemicals.

[Nick]‘s method of fabricating custom EL displays uses an exposed copper layer on a PCB you’d pick up from OSHpark or any of the random board houses in China. The process consists of designing a display – be it a few letters, pixels, or a seven-segment arrangement. The display ‘stack’ is a layer of painted-on dialectric, a phospor, and finally a translucent conductive ink that connects the display segments to ground. It looks like an extremely easy process, and from the pictures it looks like [Nick] is making some EL displays of reasonable quality.

[Nick]‘s work was inspired by the grand poobah of homebrew electrolumiscent displays, [Jeri Ellsworth], who managed to make a similar EL pixel on a PCB. [Nick]‘s display looks great, though, and with a little work some custom segment displays should be very possible.

Comments

  1. dmcbeing says:

    Wow amazing.But!

    I believe you could even make a pixel display with a double sided board where pixels would be vias.Then on one side would connect rows and the other side the columns,instant EL pixel display although low resolution.Plus no conductive paint required!

    • rj says:

      The brightness is proportionate to the rate of change of the electric field. By using two parallel plates in the capacitor that is the EL display (where the outside one is transparent), you can get a sufficiently high V/m without needing a even scarier high voltage supply.

      Also, getting uniform brightness with a transverse field is probably harder.

    • Hirudinea says:

      Homemade EL monitors are just around the corner?

    • indigo says:

      Dude. Screw pixels! Just combine this with some of the pcb designs here! http://boldport.blogspot.co.uk/ Multiple layers of vines and colors that change depending on the circuit’s state. Debugging circuits could be made fun AND aesthetic!

  2. chuck says:

    How thick/thickenable are these inks? This would be awesome in conjunction with screen printing techniques. Does it come in different colors? If this could be applied with brushes in a variety of colors onto bare copper… wow!

    • Nick Ames says:

      The inks are designed to be screen-printed (it’s the normal way of making EL displays).

      DuPont sells thinners for the different types of inks (diethylene glycol monoethyl
      ether acetate for the phosphor and dielectric inks, benzyl alcohol for the translucent conductor). I’ve found that denatured alcohol works OK for thinning the translucent conductor, but I haven’t found a commonly-available solvent that works with the other inks.

  3. Galane says:

    I want to see someone make an RGB EL display, with a high enough resolution to play recognizable video.

    Then the really slick trick would be to apply such a display directly to something like the hood of a car.

  4. Josh says:

    Could this be done with the fluorescent coating from inside light tubes suspended in a conductive ink and some suitable dielectric material? Just for when you have to be really budget.

  5. Pun says:

    If your PCB fab supports silkscreen (usually used for labeling things), could you cover the entire board in silkscreen, except for the common electrode, and then skip the dielectric layer?

    • Nick Ames says:

      You would need to use soldermask rather than silkscreen (silkcreen doesn’t stick to bare copper), but it can be done. The downside is that the EL display is less bright. The dielectric makes the display brighter by increasing the energy stored in the EL capacitor.

      • quantumman42 says:

        Any chance you could add some pictures/more info about the 4×4 pixel array board? I’m interested to see how well that works and how you are controlling it (it looks like grounding strips for each column and then power for each row on the back).

        Great project and a neat kit.

      • tekkieneet says:

        The full filled silk screen would stick on top of the solder resist layer just like most of the cool kids layout these days.

        I can see this as an interesting way of making conference badges. Laminate a non-populated PCB with the EL stuff applied (to protect it and user) and after that cut off port of the plastic to solder in driver circuits and add battery.

  6. 0xfred says:

    Awesome. It’s also really nice that he’s thought to provide kits for anyone to try it out. I’m sure it’s as much to cover his costs as to help people out, but great all the same.

  7. fartface says:

    What about longevity? EL wire has barely a 500 hour lifetime and it loses 50% of it’s brightness in the first 10 hours. does this stuff have any real life to it?

  8. Interesting, this explains a lot of the problems I had with EL.

    Also relevant, Supertex do a surface mountable chip scale EL driver without external parts so an active matrix display is feasible with one of these for each row and MPSA42 as the individual pixel drivers.

    An interesting note, there is another way to make transparent EL which is to vacuum deposit Al onto a sheet of glass, electroporate it with boric acid and then lay down phosphor paint and other layers as needed.
    I think the commercial displays use coloured filters but there are now direct emission phosphors in the orange and green/blue variable frequency range so some clever signal switching would yield an approximation of full colour good enough for most applications.

    • rj says:

      I think most commercial displays that look remotely like this use VFDs, not EL… same color properties, less impact resistant, lower voltage, many thousands of hours longer life.

  9. Also interesting is the use of high voltage DC (below Vbreakdown) to form the layers, which substantially increases brightness by aligning the phosphor and dielectric particles within the carrier liquid before it is completely set.
    Seems that part of the limited brightness issue is that even with a thin layer the capacitor needs this formation or the current path becomes too long.

    The same technique is also used on piezo devices under oil to form them and is also an ongoing research project of mine to make high temperature superconductors…

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