With the crazy extremes of light flux density that are possible these days, we’re putting quotation marks around “world’s brightest”, but it’s abundantly clear that this flashlight build is very much too bright. No, really. Why would you want a flashlight so bright that you have to wear sunglasses to look at anything that’s within a twenty foot radius?
Because you can. [Mads Nielsen] combined 18, one hundred Watt LED units with some giant machined heatsinks, fans to cool those heatsinks, lenses, and other hardware to make a device that turns electrons into photons at an alarming rate. Each chip-on-board LED package requires 32 Volts, and they’re pairwise in series so it’s a 64 V system. A boot converter pushes up the twelve LiPo battery packs up to the required voltage.
Even with the relatively high voltage, this thing sucks in 27 A, so the power supply is distributed among four of these boost converters. All of this means thick cables and a rather hefty power switch. When you’re designing something ridiculous, all of these little details come out of the woodwork. We’ve included part one of the four-part build video here, because they’re full of great detail. [Mads] has a lot more interesting LED-related info on his YouTube channel. You can watch the showing-off video on your own time.