Solar Panel Keeps Cheap Digital Calipers Powered Up

April 20, 2024 by Dan Maloney 39 Comments

There’s no doubt that cheap digital calipers are useful, especially when designing 3D-printed parts. Unfortunately, cheap digital calipers are also cheap, and tend to burn through batteries quickly. Sure, you can remove the battery when you’re done using them, but that’s for suckers — winners turn to solar power to keep their calipers always at the ready.

[Johan]’s solar upgrade begins with, unsurprisingly, a solar cell, one that just fits on the back of his digital calipers. Like most of these cheap calipers, this one is powered by a single 1.5 V LR44 button cell, while the polycrystalline solar cell is rated for 5 V, so [Johan] used a red LED as a crude voltage regulator. He also added a stack of fourteen 100 μF SMD capacitors soldered together in parallel. The 1206 devices form a 1,400 μF block that’s smaller than the original button cell so that everything fits in the vacated battery compartment. It’s pretty slick.

Given their agreeable price point, digital calipers are a tempting target for hacking. We’ve seen a ton of them, from accessibility add-ons to WiFi connectivity and even repurposing them for use as DROs. Ever wonder how these things work? We’ve looked at that, too.

Lamp Becomes Rotating, Illuminated Sign For Festival Table

April 2, 2024 by Donald Papp 5 Comments

Two things we love are economical solutions to problems, and clever ways to use things for other than their intended purpose. [CelGenStudios] hits both bases with a simple illuminated and spinning sign made from a lamp and a couple economical pieces of hardware: an LED bulb, and a solar-powered product spinner. Both are readily and cheaply available from your favorite overseas source.

The first step in making a cheap illuminated sign is to not buy one, but instead make do with a standing lamp. Plug a bright LED bulb into the socket, decorate the lampshade with whatever logos or signs one wishes to display, and one has an economical illuminated sign suitable for jazzing up a table at an event. But what really kicks it up a notch is making it rotate, and to do that is where the clever bit comes in.

Mounting the lampshade to the solar turntable body yields a simple, rotating, illuminated sign.

The first attempt used a BBQ rotisserie motor to turn the whole lamp, but it was too loud and not especially stable. The second attempt used a “disco ball effect” LED bulb with a motorized top; it worked but turned too quickly and projected light upward instead of into the lampshade.

The winning combination is LED bulb plus a little solar-powered turntable onto which the lampshade mounts. As a result, the lampshade spins slowly when the lamp is turned on. It might not be the most durable thing to ever come out of a workshop, but as [CelGenStudios] says, it only needs to last for a weekend.

The basic concept is far more simple than it might sound, so check it out in the video (embedded below) to see it in action. Curious about what’s inside those little solar spinners? Skip to 5:55 in the video to see how they work. And if you’re intrigued by the idea of using solar power for motive force but want to get more hands-on with the electrical part, we have just the resource for turning tiny motors with tiny solar cells.

Thanks to [Bike Forever] for the tip!

Continue reading “Lamp Becomes Rotating, Illuminated Sign For Festival Table” →

Trick Your (1970) Pickup Truck

March 26, 2024 by Al Williams 24 Comments

[Dave] wanted an old pickup, and he found a GMC Sierra Grande truck vintage 1970. While it had an unusual amount of options, there weren’t that many high-tech options over 50 years ago. The five-year-long restoration work was impressive, as you can see in the video below, but we were really interested in the electronics part. As [Dave] mentions, the truck was made when the Saturn V was taking people to the moon, but after his modifications, the truck has a lot more computing power than the famous rocket.

He was concerned that the taillights were not up to modern standards and that it would be too easy for someone using their cell phone to plow into the rear of the truck. So he broke out an ESP32 and some LEDs and made an attractive brake light that would have been a high-tech marvel in 1970.

Continue reading “Trick Your (1970) Pickup Truck” →

Optical Guitar Pickup Works With Nylon Strings

March 4, 2024 by Lewin Day 62 Comments

Electric guitar pickups rely on steel strings interfering with a magnetic field, the changes in which are picked up with coils of wire. That doesn’t work with nylon strings, because they don’t tend to perturb magnetic fields nearly as much, beyond some infinitesimal level that some quantum physicist could explain. So what do you do? You follow [Simon]’s example, and build an optical pickup instead.

The concept is simple. You place an LED and a phototransistor in a U-shaped channel, and place it so that the string runs through it. You repeat this for each string. Thus, as a string vibrates, it interrupts the light travelling from the LED to the phototransistor. This generates a voltage that varies with the frequency of the string’s vibration. Funnily enough, this type of pickup will work just fine on both nylon and steel strings, if you were so inclined to try it.

[Simon] designed a nifty PCB with six LED-phototransistor pairs (using off-the-shelf interruptor sensors) for use with a nylon-stringed guitar. He reports that sound from the strings comes through clearly, but that there is some noise that is evident in the pickup’s output, too. Listening to the demo, it seems to capture the sound of the nylon strings well, it’s just a shame that the noise floor is so high.

If you prefer your guitar pickups to be the regular magnetic kind, you can always wind your own from scrap. Demo after the break.

Continue reading “Optical Guitar Pickup Works With Nylon Strings” →

The Photodiode You Never Knew You Had

February 28, 2024 by Jenny List 33 Comments

Optoelectronics hold a range of possibilities for the hardware experimenter — indeed who among us hasn’t added LEDs aplenty to our work? What many of us may be unaware of though is that an LED is also a photodiode, and can even be persuaded to generate usable quantities of power. [Voltative] takes a look at this phenomenon with a series of experiments.

Lighting up an LED from a set of other LEDs is pretty cool, as is powering a calculator, or even the calculator powering itself from its on-board LED. But what caught our eye was using two LEDs as a data link, with both of them acting as transmitter and receiver (something on searching we find we’ve seen before). The possibilities there become interesting indeed.

Given that we are now surrounded by LEDs, from OLED screens to LED lighting, we can’t help wondering what the photodiode performance of some other types of part might be. Would the large area of a lighting LED give a better result for example, or would the phosphorescent coating of a white LED make it useless. We feel there’s more scope for experimentation here.

Continue reading “The Photodiode You Never Knew You Had” →

LED Matrix Earrings Show Off SMD Skills

February 21, 2024 by Dan Maloney 12 Comments

We’ll be honest with you: we’re not sure if the use of “LED stud” in [mitxela]’s new project refers to the incomprehensibly tiny LED matrix earrings he made, or to himself for attempting the build. We’re leaning toward the latter, but both seem equally likely.

This build is sort of a mash-up of two recent [mitxela] projects — his LED industrial piercing, which contributes the concept of light-up jewelry in general as well as the power supply and enclosure, and his tiny volumetric persistence-of-vision display, which inspired the (greatly downsized) LED matrix. The matrix is the star of the show, coming in at only 9 mm in diameter and adorned with 0201 LEDs, 52 in total on a 1 mm pitch. Rather than incur the budget-busting expense of a high-density PCB with many layers and lots of blind vias, [mitexla] came up with a clever workaround: two separate boards, one for the LEDs and one for everything else. The boards were soldered together first and then populated with the LEDs (via a pick-and-place machine, mercifully) and the CH32V003 microcontroller before being wired to the power source and set in the stud.

Even though most of us will probably never attempt a build on this scale, there are still quite a few clever hacks on display here. Our favorite is the micro-soldering iron [mitxela] whipped up to repair one LED that went missing from the array. He simply wrapped a length of 21-gauge solid copper wire around his iron’s tip and shaped a tiny chisel point into it with a file. We’ll be keeping that one in mind for the future.

Continue reading “LED Matrix Earrings Show Off SMD Skills” →

Shuji Nakamura: The Man Who Gave Us The Blue LED Despite All Odds

February 14, 2024 by Maya Posch 67 Comments

With the invention of the first LED featuring a red color, it seemed only a matter of time before LEDs would appear with other colors. Indeed, soon green and other colors joined the LED revolution, but not blue. Although some dim prototypes existed, none of them were practical enough to be considered for commercialization. The subject of a recent [Veritasium] video, the core of the problem was that finding a material with the right bandgap and other desirable properties remained elusive. It was in this situation that at the tail end of the 1980s a young engineer at Nichia in Japan found himself pursuing a solution to this conundrum.

Although Nichia was struggling at the time due to the competition in the semiconductor market, its president was not afraid to take a gamble on a promise, which is why this young engineer – [Shuji Nakamura] – got permission to try his wits at the problem. This included a year long study trip to Florida to learn the ins and outs of a new technology called metalorganic chemical vapor deposition (MOCVD, also metalorganic vapor-phase epitaxy). Once back in Japan, he got access to a new MOCVD machine at Nichia, which he quickly got around to heavily modifying into the now well-known two-flow reactor version which improves the yield.

Continue reading “Shuji Nakamura: The Man Who Gave Us The Blue LED Despite All Odds” →