If you’ve played around with laser diodes that you’ve scavenged from old equipment, you know that it can be a hit-or-miss proposition. (And if you haven’t, what are you waiting for?) Besides the real risk of killing the diode on extraction by either overheating it or zapping it with static electricity, there’s always the question of how much current to put into the thing.
[DeepSOIC] decided to answer the latter question — with science! — for a DVD-burner laser that he’s got. His apparatus is both low-tech and absolutely brilliant, and it looks like he’s getting good data. So let’s have a peek.
First up is the detector, which is nothing more than a photodiode, 100k ohm load resistor, and a big capacitor for a power supply. We’d use a coin-cell battery, but given how low the discharge currents are, the cap makes a great rechargeable alternative. The output of the photo diode goes straight into the scope probe.
He then points the photodiode at the laser spot (on a keyboard?) and pulses the laser by charging up a capacitor and discharging it through the laser and a resistor to limit total current. The instantaneous current through the laser diode is also measured on the scope. Plotting both the current drawn and the measured brightness from the photodiode gives him an L/I curve — “lumens” versus current.
Look on the curve for where it stops being a straight line, slightly before the wiggles set in. That’s about the maximum continuous operating current. It’s good practice to de-rate that to 90% just to be on the safe side. Here it looks like the maximum current is 280 mA, so you probably shouldn’t run above 250 mA for a long time. If the diode’s body gets hot, heatsink it.
If you want to know everything about lasers in general, and diode lasers in particular, you can’t beat Sam’s Laser FAQ. We love [DeepSOIC]’s testing rig, though, and would love to see the schematic of his test driver. We’ve used “Sam’s Laser Diode Test Supply 1” for years, and we love it, but a pulsed laser tester would be a cool addition to the lab.
What to do with your junk DVD-ROM laser? Use the other leftover parts to make a CNC engraver? But we don’t need to tell you what to do with lasers. Just don’t look into the beam with your remaining good eye!